Why Are ATCERA Zirconia Ceramic Gauges the Preferred Choice for High-Precision Measurement

Ceramic gauge（Block,Pin,Ring）

Ceramic Gauges with long lifespan 15+ years ,

Precision class （Grade 00, Grade 0,Grade1）,

Wear resistance hardness1300 HV,

High stability 10 × 10^-6/°C for zirconia ceramic.

As Ceramic gauge manufacturer, ATCERA ensure your production process is stable and efficient.

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Ceramic gauge

Material selection of Ceramic Gauge

Zirconia (ZrO₂) Ceramic|Recommended
- Features:
  - High Hardness: Zirconia has extremely high hardness (Vickers hardness 1200-1300 HV), which effectively resists wear and extends its service life.
  - High Temperature Stability: It maintains dimensional stability in high-temperature environments, making it suitable for high-temperature measurements.
  - Thermal Shock Resistance: Zirconia has excellent thermal shock resistance, able to withstand rapid temperature changes without cracking.
  - Chemical Stability: Zirconia has outstanding resistance to chemical corrosion, capable of withstanding most acids, alkalis, and other corrosive media.
- Applications: Widely used in high-precision measurement fields, such as machining, aerospace, automotive manufacturing, etc.
Alumina (Al₂O₃) Ceramic
- Features:
  - High Hardness and Wear Resistance: Alumina ceramics have high hardness and wear resistance, making them suitable for use in high-friction environments.
  - Good Electrical Insulation: Alumina ceramics maintain excellent electrical insulation properties even at high temperatures.
  - Lower Cost: Compared to zirconia, alumina is more cost-effective while still offering good performance.
- Applications: Suitable for medium and low-temperature measurement environments, commonly used in electronic devices, machining, and metallurgy industries for gauges.

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Zirconia ceramic gauge blocks
Customizable service
Zirconia ceramic gauge rings
Customizable service
Zirconia ceramic gauge pins
Customizable service
Alumina Gauge Blocks
Customizable service
Alumina Gauge Pins
Customizable service

Bulk Ceramic Guage Block Specifications and dimensions (mm)
0.5	1	1.0005	1.001	1.002	1.003	1.004	1.005	1.006	1.007
1.008	1.009	1.01	1.02	1.03	1.04	1.05	1.06	1.07	1.08
1.09	1.1	1.11	1.12	1.13	1.14	1.15	1.16	1.17	1.18
1.19	1.2	1.21	1.22	1.23	1.24	1.25	1.26	1.27	1.28
1.29	1.3	1.31	1.32	1.33	1.34	1.35	1.36	1.37	1.38
1.39	1.4	1.41	1.42	1.43	1.44	1.45	1.46	1.47	1.48
1.49	1.5	1.6	1.7	1.8	1.9	2	2.5	3	3.5
4	4.5	5	5.5	6	6.5	7	7.5	8	8.5
9	9.5	10	10.5	11	11.5	12	12.5	13	13.5
14	14.5	15	15.5	16	16.5	17	17.5	18	18.5
19	19.5	20	20.5	21	21.5	22	22.5	23	23.5
24	24.5	25	30	40	50	60	70	75	80
90	100	125	150	175	200

Ceramic Gauge block Set Specifications and dimensions (mm)
Set Quantity	Size	Interval	Quantity	Set Quantity	Size	Interval	Quantity
	1.005	/	1		0.5	/	1
	1.01-1.09	0.01	9		1	/	1
32-piece set	1.1-1.9	0.1	9	83-piece set	1.005	/	1
	1.0-9.0	1	9		1.0-1.49	0.01	49
	10/20/30	10	3		1.5-1.9	0.1	5
	50	/	1		2.0-9.5	0.5	16
	1	/	1		10-100	10	10
	1.005	/	1		1.005	/	1
38-piece set	1.01-1.09	0.01	9	103-piece set	1.01-1.49	0.01	49
	1.1-1.9	0.1	9		0.5-24.5	0.5	49
	2.0-9.0	1	8		25-100	25	4
	10-100	10	10		0.5	/	1
	1.005	/	1		1	/	1
	1.01-1.20	0.01	20		1.005	/	1
47-piece set	1.3-1.9	0.1	7	112-piece set	1.001-1.009	0.001	9
	1.0-9.0	1	9		1.01-1.49	0.01	49
	10-100	10	10		1.25-25	0.5	49
	1.001-1.009	0.001	9		50-100	25	3
87-piece set	1.01-1.49	0.01	49
	0.5-9.5	0.5	19
	10-100	10	10

Industry application of ceramic gauge

Automotive Manufacturing
Ceramic gauges are widely used in the precise measurement of engine and body parts, ensuring dimensional accuracy and assembly precision.
Aerospace
High-precision ceramic gauges are used for measuring aerospace engine and structural components, meeting the demands of high-temperature and high-pressure environments.
Machinery Manufacturing
Ceramic gauges are used for controlling the dimensions of precision mechanical parts, especially for measuring precision transmission components and tools.
Electronics and Semiconductors
In the manufacturing of electronic components and integrated circuits (ICs), ceramic gauges provide high-precision dimensional control.
Metallurgy and Metal Processing
Ceramic gauges are used to measure the dimensional accuracy of metal parts, especially in high-temperature smelting and heat treatment processes.

Other industries, such as molds, oil and gas, precision instruments, food and pharmaceuticals, and energy and environmental protection, also use ceramic gauges, but to a lesser extent, primarily to enhance production precision and stability.

Advantages of Ceramic Gauges

1. High Hardness and Wear Resistance

Zirconia and alumina ceramics have high hardness (Zirconia Vickers hardness 1200-1300 HV, alumina around 1500 HV), effectively resisting wear and maintaining long-term precision.

2. High Temperature Stability

Zirconia has a melting point of 2700°C and a low thermal expansion coefficient (10 × 10^-6/°C), maintaining dimensional stability in high-temperature environments.

3. Thermal Shock Resistance

Zirconia has excellent thermal shock resistance, able to withstand rapid temperature changes without cracking.

4. Chemical Stability

Zirconia and alumina are highly resistant to acidic and alkaline environments, non-toxic, and suitable for high hygiene requirements.

5. High Precision and Long-Term Stability

Ceramic gauges offer high precision (tolerance as low as ±0.001 mm) and maintain dimensional stability over time, ensuring measurement accuracy.

6. Lightweight

Zirconia and silicon nitride have a density of 5.6-6.1 g/cm³, making them lighter than metal gauges, easy to handle and carry.

7. Electrical Insulation

Certain ceramics like alumina offer excellent electrical insulation with a dielectric strength over 10 kV/mm.

8. Environmental Friendliness

Ceramic materials are non-toxic, meet modern environmental standards, and have a lifespan of over 10 years, reducing resource consumption.

9. Compressive Strength and Impact Resistance

Silicon nitride and silicon carbide have compressive strengths of 2000 - 3000 MPa, capable of handling heavy loads and providing good impact resistance.

10. Long Lifespan and Low Maintenance Costs

Ceramic gauges last 10 to 15 years, with high wear resistance and low maintenance, reducing replacement and upkeep costs.

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Ceramic Gauge Customization Service

Custom Dimensions
Ceramic gauges can be customized to your specific size and shape requirements, with tight tolerances of ±0.001 mm or ±0.0005 mm.
Material Options
Choose from zirconia (hardness 1200-1300 HV), alumina (hardness 1500 HV), and silicon nitride (compressive strength 2000-3000 MPa) for optimal performance.
High Precision
Our gauges provide high precision with dimensional tolerances as tight as ±0.001 mm.
Specialized Applications
We provide gauges for high-temperature (up to 1800°C for zirconia) and corrosive environments (resistant to most acids and alkalis).
Surface Treatments
Options like polishing and coating enhance wear resistance and gauge lifespan, providing durability for long-term use.
Online engineer support

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Why Choose Ceramic gauge From ATCERA

Advanced Manufacturing
ATCERA uses cutting-edge equipment and processes to ensure high-quality, consistent ceramic gauges.
Exceptional Precision
Our ceramic gauges achieve tight tolerances of ±0.001 mm or ±0.0005 mm, ensuring reliable measurements over time.
High-Performance Materials
We use premium materials like zirconia, alumina, and silicon nitride, offering durability and accuracy even in harsh conditions.
Fast Customization
Customized ceramic gauges can be shipped within 5 days, ensuring quick delivery to meet your specific needs.

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FAQ

Do you supply the materials unlisted on your website?

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Can you aid in material selection & ceramic product design?

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

Do you have a minimum order value requirement?

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

What services beyond ceramic products do you offer?

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Do you offer international shipping services?

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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