alumina ceramics

Aluminum Oxide Ceramic

Alumina ceramic is a kind of advanced industrial ceramic, which use oxide powder as the main raw material and through forming and sintering process, with high hardness, good wear resistance, high compressive strength, high temperature resistance, corrosion resistance, good insulation, with biological inertia and other characteristics. It has important applications in various fields, including mechanical engineering, high temperature fire resistance, petrochemical, electronic appliances and medicine, it is also the most widely used industrial ceramics at present.

 

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Alumina Ceramic By Types

As our main product, HUNAN ATCERA can produce various alumina ceramic tubes, rods, substrates, plates, and mechnical parts. To improve product performance, we select high purity and granularity homogenuous powder, apply the most appropriate forming method and sintering temperature to form dense structure, and advanced machining processes are used to get dimension with high accuracy. If you have any product request, or need technical support, please do not hesitate to contact us.

Advanced Ceramic By Applications

Advanced ceramics play a pivotal role in various industries, offering a unique combination of exceptional mechanical, thermal, and electrical properties. Unlike traditional ceramics, advanced ceramics are engineered to deliver superior performance in demanding applications. These materials, often based on non-metallic compounds, exhibit high hardness, wear resistance, and corrosion resistance, making them indispensable in a wide range of industrial sectors.

Properties of Al2O3 Ceramics

  • As the most commonly used advanced industrial ceramics, compared with traditional materials and other types of ceramics, alumina ceramic performance is very comprehensive, the process is mature and the cost is controllable.
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  • 1. Alumina ceramic has high temperature resistance, good thermal shock resistance, oxidation resistance, corrosion resistance and wear resistance, and can maintain stable performance under harsh working conditions.
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  • 2. Alumina ceramic has excellent electrical insulation properties and high breakdown voltage resistance.
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  • 3. Alumina ceramic has very good chemical inertia and biological compatibility, and do not react with various chemical media and medical reagents, non-toxic and harmless.
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  • 4. Alumina ceramic has high compressive strength, low density and light weight, which can effectively reduce the weight and load of the equipment.
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Specification of Aluminium Oxide Materials

Material 99% Alumina (AL2O3)
Thermal Conductivity 24.0w/m.k
Electrical Insulation ≤22.5KV, temperature resistance up to 1600℃
Density 3.83g/cm3
Thermal Expansion Coefficient 7*10-6/℃
Bending Strength (at room temperature) 310MPa
Compressive Strength (at room temperature) 2200MPa
Hardness (Hv) 1650
Fracture Toughness 4.2MPa*m1/2

 

*This chart illustrates the standard characteristics of the alumina materials commonly employed in the manufacturing of our alumina products and parts. Please be aware that the attributes of customized aluminum oxide products and parts may vary depending on the specific processes involved.

 

Q:What is the maximum operating temperature for Alumina Ceramic?
A:Alumina ceramic can operate at temperatures up to 1700℃, making it suitable for high-temperature applications in various industries.

 

Q:How does Alumina Ceramic resist thermal shock?
A:Alumina ceramic has moderate resistance to thermal shock. While it performs well under gradual temperature changes, it may be susceptible to cracking if exposed to rapid or extreme temperature fluctuations.

 

Q:Is Alumina Ceramic suitable for electrical insulation?
A: Yes, Alumina ceramic has excellent electrical insulation properties, with a high dielectric strength and low dielectric loss, making it ideal for use in electronic and electrical components.

 

Q:How does the mechanical strength of Alumina Ceramic compare to other ceramics?
A:Alumina ceramic has high mechanical strength, especially in its purest forms (99.7% or higher), outperforming many other ceramics in structural applications.

 

 

Q:What are the common machining techniques for Alumina Ceramic?
A:Alumina ceramic is typically machined using diamond grinding tools due to its high hardness. Precision machining is possible, but it requires specialized equipment and techniques.

Main Applications of Alumina Ceramics

  • 1. High temperature refractory industry
  • Alumina ceramic can be used to produce furnace roller rod, furnace inlet rod, heat exchanger tubes, heating rod, etc.
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  • 2. Mechanical engineering industry
  • Alumina ceramic can be made into a variety of mechanical parts, including piston, plunger, bearing, valve, hydraulic rod, shaft, grinding medium, etc.
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  • 3. Chemical and Metallurgical industries
  • Alumina ceramic is suitable for manufacturing a variety of chemical equipment, such as filter, delivery pipe, heat exchanger, also can be used as a variety of catalyst carrier, used in the chemical process.
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  • 4. Electronic and Electrical industry
  • Alumina ceramic is available to produce substruate, electronic and electrical equipment insulation parts, etc.
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  • 5. Medical and biological industries
  • Alumina ceramic plays an important role in the medical and biological industry, it is used to make injection syringe,  filters, biological production and experimental equipment.

Support

What can ATcera's Technician Support Team Do for You

 

According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

Quickly provide samples and test reports to confirm that the product meets your needs.

 

 Provide product use and maintenance suggestions to reduce your cost of use.

FAQ

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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