zirconia ceramic structural parts

Zirconia Mechanical Parts

ATCeramic can provide zirconia structure components and tools, also zirconia toughened alumina, they can be widely used in mechanical engineering, photovoltaic cells and semiconductor production, petrochemical, high temperature refractory, metallurgy, thermal power generation other industries.

Properties of Zr2O3 Mechanical Parts

Zirconia ceramics is one of the most widely used advanced industrial ceramics, in order to meet the needs of different fields, various type stabilizer is added into raw material, , so the performance has been comprehensively promoted and improved.

⩟ Corrosion resistance

The zirconia material has good corrosion resistance, it can be in contact with various acids, alkalis, salt water and other chemical agents, without the risk of failure caused by corrosion, and does not pollute the contacted liquid;

⩟ High temperature resistance

The normal use temperature of the zirconia ceramic can reach higher than 1000℃, available for the requirements of high temperature environment;

⩟ Good wear resistance

Zirconia material has high hardness and good wear resistance, so the service life is long;

⩟ Good toughness and high strength 

Toughness of zirconia ceramic is the highest among ceramic material, even better than some common used metals, also the strength is high. 

⩟ Excellent biocompatibility

Zirconia has excellent biocompatibility, it is harmless and non-toxic, and can be used in devices that may have direct or indirect contact with the human body;

⩟ High surface finish

Surface finish is very high after polishing, friction is very small.

Technical Data of Zirconium Oxide Materials

Material Zirconia (ZrO2)+ Stabilizing agent
Thermal Conductivity 3.0w/m.k
Temperature resistance 1000℃
Density 5.65-6.05g/cm3
Thermal Expansion Coefficient 0.00001/℃
Bending Strength 480-1000MPa
Hardness (Hv) 1200-1450HV1
Fracture Toughness 6-8MPa*m1/2
Hazardous Substances In compliance with EU ROHS standards

*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products  and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

Main Applications of Zirconia Oxide Mechanical Parts

1. Mechanical engineering industry

Alumina ceramics have high hardness, good wear resistance, also with good mechanical properties, it can stable performance at high temperature, can be made into various mechanical parts, such as piston, plunger, shaft, cylinder liner, machining cutting tools, etc.

 

2. Photovoltaic cells and semiconductor production

Alumina have good wear resistance, corrossion and high temperature resistance, it can be used to produce various tools for semiconductor and photovoltaic industry, such as wafer carrying tray, vacuum chuck,  wafer boat, wafer boat bracket, etc. 

 

3. High temperature refractory industry

Alumina ceramics have high temperature resistant and oxidation resistant, it can maintain stable performance under harsh working conditions, and can be used to manufacture heater and heating element, nozzle, mold for glass products, etc.

 

4. Experiment and measurement device

Alumina has good wear resistance and high temperature and corrosion resistance, they can used to produce various experiment and measurement device, such as gauge, cuvette testing tube, culture dish reaction vessel, etc. 

Customized Services

Process for Customized Request

 

⩟ Drawing and sample providing

⩟ Production solution and fabrication method evaluation

⩟ Cost calculation and quotation

⩟ Module cost payment

⩟ Sample delivery

⩟ Sample evaluation and confirmation

⩟ Down payment of bulk order 

⩟ Mass production

⩟ Batch product delivery

Why Choose Zirconia Mechanical Parts From ATcera

 Extensive Supplier Expertise

Over 20 years experience in the field of advanced industrial ceramics, ATCERA is able to provide professional technical support and the most optimized solution.

 

 Sophisticated Production Infrastructure

Advanced processing equipment, and strict quality control system.

 

 Assured Batch Supply

Stable production capacity and supply chain, batch delivery cab be well guaranteed.

 

 Cost-Effective Excellence

High cost performance, and perfect after-sales service.

FAQ

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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