Zirconia Toughened Alumina (ZTA) Ceramic

Zirconia toughened alumina (ZTA) ceramic is a common advanced industrial ceramics, with oxidized powder as the main raw material, adding a certain proportion of zirconia powder as a toughening agent, through forming and high temperature sintering process. Compared with alumina, ZTA keeps high hardness, high temperature resistance and corrosion properties, while toughness and tensile strength has been greatly improved. It has important applications in various mechanical equipment, high temperature fire resistance, petrochemical industry, compared with zirconia  the material density is small, with light weight, also the cost is lower.

 

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Zirconia Toughened Alumina (ZTA) Ceramic By Types

ATCERA can produce a wide range of zirconia toughened alumina ceramic tubes, rods, balls and mechanical parts. In order to improve product performance, we select high purity and granularity homogenuous powder, apply the most appropriate suitable zirconia powder ratio, forming method and sintering temperature to form dense structure, and advanced machining processes are used to get dimension with high accuracy. If you have any product request, or need technical support, please do not hesitate to contact us.

Technical Data Sheet of Zirconia Toughened Alumina (ZTA)

 

Material Zirconia
Density (g/cm3) ≧4.1
Flexture strength (MPa) 700
Young Modulus (GPa) 330
Poisson's ratio 0.25
Compressive strength (MPa) 2300
Hardness (HV) 1200
Fracture toughness (MPa*m1/2) 7
Maximum working temperature (℃) 1200
Thermal conductivity (W/m*K) 18
Thermal expansion coefficient (/℃) 8*10-6
Thermal shock resistance (ΔT ℃) 250

 

 

 

*This chart illustrates the standard characteristics of the zirconia toughened alumina (ZTA) materials commonly employed in the manufacturing of our zirconia toughened alumina (ZTA) products and parts. Please be aware that the attributes of customized zirconia toughened alumina (ZTA) products and parts may vary depending on the specific processes involved.

 

 

 

Q:What is the maximum operating temperature for Alumina Ceramic?What are the mechanical strength benefits of Zirconia Toughened Alumina (ZTA) Ceramic compared to standard Alumina?
A:ZTA Ceramic offers enhanced mechanical strength and toughness compared to standard Alumina due to the incorporation of Zirconia, which increases resistance to cracking and improves durability in high-stress applications.

 

Q:How does ZTA Ceramic perform in high-temperature environments?
A:ZTA Ceramic can operate effectively at high temperatures, similar to pure Alumina, with an operating range up to approximately 1600℃. The zirconia content provides additional stability and resistance to thermal degradation.

 

Q:What are the wear resistance properties of ZTA Ceramic?
A:ZTA Ceramic has superior wear resistance compared to standard Alumina due to its higher hardness and toughness, making it suitable for applications where high abrasion resistance is required, such as in cutting tools and wear parts.

 

Q:Is ZTA Ceramic resistant to chemical corrosion?
A:ZTA Ceramic maintains good chemical corrosion resistance, similar to Alumina, and is resistant to most acids, alkalis, and solvents, making it suitable for use in chemically harsh environments.

 

Q:Can ZTA Ceramic be used in biomedical applications?
A:Yes, ZTA Ceramic is biocompatible and is often used in biomedical applications such as orthopedic implants and dental restorations, where its combination of toughness and wear resistance is particularly valuable.

Properties of Zirconia Toughened Alumina (ZTA) Ceramics

ZTA ceramic has very comprehensive performance, it combines property of alumina and zirconia ceramics, toughness is much higher than alumina, while density and cost is lower than zirconia.

1. ZTA ceramic has high toughness and tensile strength, high temperature resistance, good thermal shock resistance, oxidation resistance, corrosion resistance and wear resistance, and can maintain stable performance under harsh working conditions.

 

2. ZTA ceramic has excellent electrical insulation properties and high breakdown voltage resistance.

 

3. ZTA ceramic has very good chemical inertia and biological compatibility, and do not react with various chemical media and medical reagents, non-toxic and harmless.

 

4. ZTA ceramic has low density and light weight, which can effectively reduce the weight and load of the equipment.

Main Applications of Zirconia Toughened Alumina (ZTA)

1. Mechanical engineering industry

ZTA ceramic can be made into a variety of mechanical parts, including piston, plunger, bearing, valve, hydraulic rod, shaft, grinding medium, etc.

 

2. High temperature refractory industry

ZTA ceramic can be used to produce furnace roller, furnace inlet rod, heat exchanger tubes, etc.

 

3. Chemical industries

ZTA ceramic can be made into various components for chemical  equipment, like pipeline to transport chemical liquids, as well as filter membrane tube for chemical process.

 

4. Medical and biological industries

ZTA ceramic can be used to make syringes, tubular filters and biological experimental equipment.

Support

What can ATcera's Technician Support Team Do for You

 

According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

 Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

 Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

 Quickly provide samples and test reports to confirm that the product meets your needs.

 

Provide product use and maintenance suggestions to reduce your cost of use.

FAQ

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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