ATCERA can provide various materials of ceramic structure components and tools, including alumina, zirconia (also zirconia toughened alumina), silicon carbide, silicon nitride, quartz, etc., they can be widely used in mechanical engineering, photovoltaic cells production and semiconductor production, petrochemical, high temperature refractory, metallurgy, thermal power generation other industries.
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Integrated performance of alumina ceramic is comprehensive, and zirconia ceramic has the best toughness. Both silicon carbide and silicon nitride ceramics have good thermal conductivity, silicon carbide ceramis has super high hardness and wear resistance, and silicon nitride ceramic comprehensive mechanical properties are good. Quartz has very good light transmission performance, and excellent thermal shock resistance.
Basic performance parameters of ceramic material provided by ATCERA are as follows (the actual product may have slight differences due to factors such as the composition of the raw material, molding and sintering process, etc.).
| Q：What materials are commonly used for manufacturing ceramic mechanical parts? |
| A：Ceramic mechanical parts are typically made from materials such as Alumina (Al₂O₃), Zirconia (ZrO₂), Silicon Carbide (SiC), and Silicon Nitride (Si₃N₄). These materials are chosen for their exceptional hardness, wear resistance, thermal stability, and chemical inertness. |
| Q：What are the typical applications of ceramic mechanical parts? |
| A：Ceramic mechanical parts are used in applications that require high wear resistance, thermal stability, and chemical inertness. Common applications include components in pumps, valves, bearings, seals, cutting tools, and industrial machinery used in harsh environments such as chemical processing, aerospace, and electronics manufacturing. |
| Q：How do ceramic mechanical parts compare to metal parts in terms of wear resistance? |
| A：Ceramic mechanical parts generally offer superior wear resistance compared to metal parts. Their high hardness and low friction coefficient significantly reduce wear and tear, extending the lifespan of components in demanding applications such as high-speed machining or abrasive environments. |
| Q：Can ceramic mechanical parts be used in high-temperature environments? |
| A：Yes, ceramic mechanical parts are well-suited for high-temperature environments, with materials like Silicon Carbide and Silicon Nitride capable of withstanding temperatures up to 1600°C or higher. This makes them ideal for applications involving extreme heat, such as in furnaces, engines, and high-performance industrial equipment. |
| Q：Are ceramic mechanical parts resistant to chemical corrosion? |
| A：Ceramic mechanical parts are highly resistant to chemical corrosion, particularly in environments with exposure to acids, alkalis, and solvents. This chemical resistance makes them suitable for use in harsh industrial environments, such as chemical processing plants, where metal parts would degrade quickly. |
1. Mechanical engineering industry
Alumina, zirconia, silicon nitride and silicon nitride ceramics have high hardness, good wear resistance, also with good mechanical properties, they can stable performance at high temperature, can be made into various mechanical parts, such as piston, plunger, shaft, cylinder liner, machining cutting tools, etc.
2. Photovoltaic cells and semiconductor production
Alumina and silicon carbide ceramics and quartz have good wear resistance, corrossion and high temperature resistance, they can be used to produce various tools for semiconductor and photovoltaic industry, such as wafer carrying tray, vacuum chuck, wafer boat, wafer boat bracket, etc.
3. High temperature refractory industry
Alumina, silicon carbide, silicon nitride ceramics have high temperature resistant and oxidation resistant, they can maintain stable performance under harsh working conditions, and can be used to manufacture heater and heating element, nozzle, mold for glass products, etc.
4. Experiment and measurement device
Alumina, zirconia and Quartz have good wear resistance and high temperature and corrosion resistance, they can used to produce various experiment and measurement device, such as gauge, cuvette testing tube, culture dish reaction vessel, etc.
⩟ Drawing and sample providing
⩟ Production solution and fabrication method evaluation
⩟ Cost calculation and quotation
⩟ Module cost payment
⩟ Sample delivery
⩟ Sample evaluation and confirmation
⩟ Down payment of bulk order
⩟ Mass production
⩟ Batch product delivery
In addition to current widely used products, ATCERA can also customize solution according to the user's application scenarios and using parameters, to provide customers with the most optimized product and service.
Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.
Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.
We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.
In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.
Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.
