SiC heating element

Advanced Ceramics for Petroleum & Chemical Industries

Advanced ceramic materials have good corrosion resistance and high temperature resistance, also with high mechanical strength, they are widely used to produce equipment and device for petroleum and chemical industries, for production processing and experimental anslysis, with stable performance and long service life.

 

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Properties of Advanced Ceramics

Advanced ceramics, as a kind of non-metallic material with excellent physical and chemical properties, including good electrical insulation performance, high hardness, good wear resistance, high temperature and corrosion resistance, good heat dissipation performance.

 

Q:What types of ceramic materials are commonly used in the petrochemical industry?
A:Common ceramic materials used in the petrochemical industry include Alumina (Al₂O₃), Silicon Carbide (SiC), Zirconia (ZrO₂), and Silicon Nitride (Si₃N₄). These materials are chosen for their high thermal stability, chemical resistance, and mechanical strength, making them suitable for harsh operating conditions.

 

Q:What are the typical applications of ceramics in the petrochemical industry?
A:Ceramic components in the petrochemical industry are used in applications such as catalyst supports, reactor linings, heat exchanger tubes, valves, and seals. These components are critical in handling corrosive chemicals, high pressures, and extreme temperatures commonly found in petrochemical processes.

 

Q:How do ceramic materials enhance the performance of equipment in the petrochemical industry?
A:Ceramic materials provide excellent resistance to chemical corrosion, wear, and thermal shock, which helps extend the lifespan of equipment and reduce maintenance costs. Their ability to withstand extreme environments improves the reliability and efficiency of petrochemical processing equipment.

 

Q:Can ceramic components be customized for specific petrochemical applications?
A:Yes, ceramic components can be customized to meet the specific requirements of petrochemical applications. This includes tailoring the material composition, size, shape, and surface finish to ensure optimal performance in challenging environments, such as high-temperature reactors or corrosive fluid handling systems.

 

Q:What are the benefits of using ceramic over traditional metal components in the petrochemical industry?
A:Ceramics offer several advantages over traditional metal components, including superior corrosion resistance, higher temperature tolerance, and reduced wear. These benefits result in longer-lasting components that require less frequent replacement, leading to lower operational costs and increased equipment uptime.

 

 

Applications of Advanced Ceramics For Petrochemical Industry

1. Ceramic pipe system components

Alumina, zirconia, silicon carbide and silicon nitride have good corrosion resistance and mechanical strength, they can be used to produce pipe system components, including pipe, pump, valve and sealing part. 

 

2. Ceramic membrane tube

Alumina, zirconia and silicon carbide ceramics have good corrosion resistance, high temperature resistance, non-toxic, harmless and pollution-free, they can be used to produce membrane tube for filtration purpose, to separate particles from liquid. 

 

3. Crucible and cuvette

Alumina, zirconia, silicon nitride and quartz have high temperature resistance and good thermal shock resistance, also resistant to acid and alkali corrosion, they can be used to produce crucbile for various chemical material analysis. In addition, quartz can be used to produce cuvette for spectral analysis.

 

4. Ceramic electrical heater 

Alumina and silicon nitride ceramics have high temperature resistance, good thermal shock resistance and corrosion resistance, they can be used to produce electrical heater, to provide stable and continuous heating for petroleum and chemical production process.

 

5. Ceramic heat exchanger

Silicon carbide ceramic has high temperature and good thermal shock resistance, also with good corrosion resistance, it can be used to produce heat exchanger for petroleum and chemical production process.

Process for Customized Request

⩟ Drawing and sample providing

⩟ Production solution and fabrication method evaluation

⩟ Cost calculation and quotation

⩟ Module cost payment

⩟ Sample delivery

⩟ Sample evaluation and confirmation

⩟ Down payment of bulk order 

⩟ Mass production

⩟ Batch product delivery

Support

In addition to current standard products, ATCERA can also customize solution according to the user's application scenarios and using parameters, to provide customers with the most optimized product and service.

FAQ

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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