si3n4 ceramics

Silicon Nitride Ceramic

Silicon nitride ceramic is made of silicon nitride powder as the main raw material, after forming and sintering to obtain a stable crystalline phase structure, it has the characteristics of high strength, high temperature resistance, high hardness, good wear resistance, good corrosion resistance, light weight, good thermal shock resistance and oxidation resistance, it is widely used in mechanical engineering, semiconductor, petrochemical, electric power, environmental protection and energy saving industries. According to the composition and sintering process, its main types are reactive bonded sintered silicon nitride, atmospheric pressure sintered silicon nitride, hot pressure silicon nitride, etc., appropriate type  can be selected according to application scenario and parameter requirements.

 

view all silicon nitirde ceramic products

Silicon Nitride Ceramic By Types

As our important product, ATCERA can produce various silicon nitride ceramic mechnical parts, subtrates, tubes, balls and beads. To ensure product performance, we select high purity and granularity homogenuous powder, apply the most appropriate forming method and sintering process, to form dense and uniform ceramic structure,  then advanced machining processes are used to get dimension with high accuracy and good surface finish. If you have any silicon nitride product request, or need technical support, please do not hesitate to contact us.

Advanced Ceramic By Applications

Advanced ceramics play a pivotal role in various industries, offering a unique combination of exceptional mechanical, thermal, and electrical properties. Unlike traditional ceramics, advanced ceramics are engineered to deliver superior performance in demanding applications. These materials, often based on non-metallic compounds, exhibit high hardness, wear resistance, and corrosion resistance, making them indispensable in a wide range of industrial sectors.

Properties of Si3N4 Ceramics

Silicon nitride is a kind of widely used advanced industrial ceramic, to meet the needs of different fields, raw material composition and appropriate sintering process can be selected, and required properties are achieved. 

 

1. High strength 

Strength of silicon nitride is high, flexture strength is up to 900MPa, also the fracture toughness is high, so it can be used for application with heavy load and mechanical shock.

 

2. Corrosion resistance

Silicon nitride material has good corrosion resistance, it does not react with various acids, alkalis, salt or other chemical agents, without the risk of failure caused by corrosion.

 

3. High temperature resistance

The normal use temperature of the silicon nitride ceramic can reach higher than 1100℃, available for the requirements of high temperature environment.

 

4. Good wear resistance

Silicon carbide material has high hardness, which is up to 16GPa, so the wear resistance is very good and service life is long.

 

5. Good thermal shock resistance

Silicon carbide has small thermal expansion, and high termal conductivity, thermal shock resistance is very good, up to 550℃.

Technical Data of Silicon Nitride Materials

Si3N4 Type Gas pressure sintering Si3N4 Hot pressing sintering Si3N4
Density (g/cm3) 3.2 3.3
Flexture strength (MPa) 700 900
Young Modulus (GPa) 300 300
Poisson's ratio 0.25 0.28
Compressive strength (MPa) 2500 3000
Hardness (GPa) 15 16
Fracture toughness (MPa*m1/2) 5~7 6~8
Maximum working temperature (℃) 1100 1300
Thermal conductivity (W/m*K) 20 25
Thermal expansion coefficient (/℃) 3*10-6 3.1*10-6
Thermal shock resistance (ΔT ℃) 550 800

 

*This chart illustrates the standard characteristics of the silicon nitride materials commonly employed in the manufacturing of our Si3N4 products and parts. Please be aware that the attributes of customized silicon nitride products  and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

 

Q:What is the thermal shock resistance of Silicon Nitride Ceramic?
A:Silicon Nitride Ceramic has excellent thermal shock resistance due to its low thermal expansion coefficient and high thermal conductivity, allowing it to withstand rapid temperature changes without cracking.

 

Q:How does Silicon Nitride Ceramic perform under mechanical stress?
A:Silicon Nitride Ceramic is highly resistant to mechanical stress, with exceptional fracture toughness and strength, making it suitable for high-stress applications such as bearings and cutting tools.

 

Q:Is Silicon Nitride Ceramic resistant to wear and abrasion?
A:Yes, Silicon Nitride Ceramic is extremely wear-resistant, which makes it an ideal material for applications involving high levels of friction and abrasion, such as in mechanical seals and automotive components.

 

Q:Can Silicon Nitride Ceramic be used in high-temperature environments?
A:Silicon Nitride Ceramic can operate in temperatures up to 1400℃ in air and even higher in inert environments, making it suitable for high-temperature structural applications.

 

Q:What are the electrical insulation properties of Silicon Nitride Ceramic?
A:Silicon Nitride Ceramic is an excellent electrical insulator, with high resistivity and low dielectric loss, making it ideal for use in electronic and electrical applications where insulation is critical.

Application Fields of Silicon Nitride Ceramics

1. Mechanical engineering industry

Silicon nitride can be made into a variety of mechanical parts and tools, including bearing, shaft, insulation ring, gasket, grinding bead, cutting tool, drill bit, etc, which is widely used in harsh environment like heavy load, high temperature, high humidity, and corrosive environment, also the advantage of long life time is very attractive to users.

 

2. Semiconductor industry

Silicon nitride ceramic substrate has good corrosion and high temperature resistance, also with high strength and wear resistance,  it is widely used in semiconductor parts and integrated circuits, including power components, inverters, power modules, multi-device integrated circuits, etc.

 

3. High temperature refractory industry

Silicon carbide ceramic can be used to produce high temperature crucibleheating element, thermocouple protection tube, etc.

Support

What can ATcera's Technician Support Team Do for You

 

According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

 Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

 Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

 Quickly provide samples and test reports to confirm that the product meets your needs.

 

Provide product use and maintenance suggestions to reduce your cost of use.

FAQ

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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