Silicon carbide block heat exchanger

Advanced Ceramics for Metallurgy Industry

Advanced ceramic materials have high temperature resistance, high hardness and good wear resistance, also with high mechanical strength, they are widely used to produce various equipment and device for metallurgical industry, for raw material preparation and smelting process, performance is stable and service life is long.

 

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Properties of Advanced Ceramics

Advanced ceramics, as a kind of non-metallic material with excellent physical and chemical properties, including good electrical insulation performance, high hardness, good wear resistance, high temperature and corrosion resistance, good heat dissipation performance.

 

Q:What types of ceramic materials are commonly used in the metallurgy industry?
A:Common ceramic materials used in the metallurgy industry include Alumina (Al₂O₃), Silicon Carbide (SiC), Zirconia (ZrO₂), and Silicon Nitride (Si₃N₄). These materials are selected for their high temperature resistance, wear resistance, and chemical stability in harsh metallurgical environments.

 

Q:What are the typical applications of ceramics in the metallurgy industry?
A:Ceramic components in the metallurgy industry are used in applications such as crucibles for metal melting, thermocouple protection tubes, refractory linings, wear-resistant nozzles, and components in smelting and casting equipment. Their ability to withstand extreme temperatures and corrosive environments makes them essential in these processes.

 

Q:How do ceramic materials enhance the performance of metallurgical equipment?
A:Ceramic materials provide excellent thermal stability, resistance to thermal shock, and wear resistance, which helps extend the life of metallurgical equipment. Their non-reactive nature also prevents contamination of molten metals, ensuring the purity and quality of the end product.

 

Q:Can ceramic components be customized for specific metallurgical processes?
A:Yes, ceramic components can be customized to meet the specific requirements of metallurgical processes. This includes tailoring the size, shape, material composition, and surface treatments to optimize performance in specific applications such as continuous casting, smelting, or metal forming.

 

Q:What are the advantages of using ceramic materials over traditional refractory metals in metallurgy?
A:Ceramics offer several advantages over traditional refractory metals, including higher resistance to corrosion, better thermal shock resistance, and lower thermal conductivity. These properties make ceramics more durable and efficient in high-temperature applications, reducing maintenance costs and improving the overall efficiency of metallurgical operations.

 

 

Applications of Advanced Ceramics For Metallurgy Industry

1. Ceramic grinding ball and bead

Alumina, zirconia and silicon nitride ceramics have high hardness and mechanical strength, they can be used to produce grinding ball and bead for various grinding equipment, to grind ore and chemical raw material into fine powder for further process.

 

2. Ceramic heater

Silicon carbide ans alumina ceramics have high temperature and good thermal shock resistance, also with high thermal conductivity and good corrosion resistance, it can be used to produce heat exchanger for metallurgical industry in the smelting process.

 

3. Ceramic heat exchanger

Silicon carbide ceramic has high temperature and good thermal shock resistance, also with good corrosion and wear resistance, it can be used to produce heat exchanger in metallurgical industry.

 

4. Crucible 

Alumina, zirconia and silicon nitride have high temperature resistance and good thermal shock resistance, also resistant to acid and alkali corrosion, they can be used to produce crucbile for various metal product material analysis.

Process for Customized Request

⩟ Drawing and sample providing

⩟ Production solution and fabrication method evaluation

⩟ Cost calculation and quotation

⩟ Module cost payment

⩟ Sample delivery

⩟ Sample evaluation and confirmation

⩟ Down payment of bulk order 

⩟ Mass production

⩟ Batch product delivery

Support

In addition to current standard products, ATCERA can also customize solution according to the user's application scenarios and using parameters, to provide customers with the most optimized product and service.

FAQ

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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