ATCERA's zirconia beads feature vickers hardness of 1300 HV and density of 6.0 g/cm³.Providing Long-Lasting Grinding Processes Solutions .
Applications : new energy lithium battery materials, coatings, inks, cosmetics, mineral ores, and the paper industry etc.
As a direct manufacturer of zirconia grinding beads , ATCERA offer customized services to meet your specific needs, ensuring the best solution for your projects.
At present, zirconia beads are mainly used as grinding me-dia.Whether wet grinding is adopted (such as by using a sand mill)or dry grinding (such as using ball mill),the working principle de-pends on the operation of the equipment, so that the zirconiabeads move at high speed, The material to be ground is introducedinto the grinding cylinder and then broken under the impact of themoving grinding bead to form finer particles. This is the core roleof zirconia beads as grinding media.
Density
The higher the density of the grinding bead is, the stronger its kinetic energyand crushing force will be, and the higher the grinding efficiency will be.However, a higher density of zirconia beads will cause more severe wear onthe contact parts of the sand mill (such as the inner cylinder, dispersion disc.etc.).
Therefore, it is of great significance to match the viscosity and flow rateof the paste reasonably. Low density zirconia beads are more suitable for lowviscosity pastes, while high density zirconia beads are more suitable for highviscosity pastes.
Particle size
The size of zirconia beads determines the number of contact points betweenthe beads and the material. Beads with smaller particle sizes have more co-ntact points at the same volume, theoretically resulting in higher grinding ef--ficiency; During the grinding process, the material that can be crushed byzirconia beads is usually less than 1/10 of the volume of zirconia beads.
Theparticle size of the input material can be controlled according to the particlesize of the zirconia beads,or the particle size of the zirconia beads can beselected according to the particle size of the material. When the particle sizeof the zirconia beads shows a state close to normal distribution, the particlesize of the ground material will be more uniform.
Hardness
The higher the hardness of the zirconia beads, does not necessarily meanthat their wear is lower. From the wear of some sand mills' wear parts, it canbe seen that the harder zirconia beads have higher wear on the contactparts, but the wear can be optimized by adjusting the filling rate, viscosityand flow rate of the paste. etc.
Technical Parameters Of Zirconia Beads
Particle Size :ZR95 nano zirconia beads:D0.05-2.0mm | ZR95 high-purity zirconia beads: D0.3-Ф5.0mm
1.Product process characteristics of ZR95 nano zirconia beads:
1. Using the unique extrusion molding process, the green body is uniform and compact.
2. Made of hydrothermal nano raw materials,the beads have the characteristics of smoo-th and fine surface and excellent wear resistance through low temperature sintering te--chnology.
3. Adopting the three-level selection and two-level screening,it ensures the sphericityand particle size concentration of zirconia beads.4. Using ultra-high speed pre-grinding process, it ensures that no beads will be brokenduring use;
5. Suitable for ultra-fine dispersion of various materials and ultra-fine dispersion underhigh viscosity conditions.
2.Product process characteristics of high-purity zirconia beads
1. Made of high-purity Y-TZP raw material, the beads have good wear resistance andstrength:
2.No broken beads in the process of using;
3. With good self-lubrication and sphericity,less wear to the equipment
Ball Diameter Specification Of Zirconia Beads
Nominal sphere diameter: Standard model.
Measured index: The measured results of the product when it is screened and storedin a standard model.
Median sphere diameter: the median of the particle size.Sphere diameter range: The range between the maximum and minimum values ofparticle size when screening.
Max distribution : When the set of sphere diameters exhibits a normal distribution, itrefers to the interval of sphere diameters that constitutes a relatively large proportionof the total.
Max distribution ratio: lt refers to the proportion of the concentration areas of distri-bution relative to the total.
Out of Tolerance Rate: In the total of a batch of zirconia beads, it refers to the pro-portion of the few individuals that deviate from the sphere diameter range.
*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.
Zirconia beads are commonly used in the grinding and ultrafine dispersion of lithium iron phosphate battery materials, silicon electrode materials, electronic materials, magnetic materials,carbon nanotubes, graphite, coatings, and are applied in various fields such as new energy, miner-als, paint and ink, food, medical, cosmetics, etc.
Grinding of new energy lithium battery materials
High performance batteries for new energyespecially in electric vehicles and ensuring our future power supply. in order to minimize pollutionto battery materials, advanced ball mills and high-performance grinding beads with extremely highwearresistance must be used.
Pharmaceutical grinding
To maintain the active ingredients of drugs, ceramic microbeads canbe used in stirring ball mils or centrifuges in the pharmaceutical field to ensure pollution-freepreparation of active ingredients, ATCERA high-performance nano ceramic microbeads have thelowest wear during the grinding process or in the preparation of active ingredients and cells. Theyare non polluting to the ground products and can be sterilized by high-pressure sterilization withoutchanging their extremely high mechanical stability.
Grinding of biochemical materials
Grinding beads play an important role in chemical manu.facturing, such as fertilizers, insecticides, pesticides, etc., which can produce chemicals wihoutpollution and effectively ensure their active ingredients.
Grinding of mineral ores
Some minerals and ores, such as gold. platinum. silver, or rare earthelements, must be processed in a resource-saving manner, so ceramic microbeads are often usedfor dry and wet grinding processes during processing. ATCERA ceramic beads ensure efficientprocessing of ores and minerals, thereby obtaining maximum production.
Grinding of paint and ink
When using ceramic microbeads to grind dye particles or pigmentsthey are crushed to the micrometer and partially to nanometer range in suspension or dispersion.Only dye particles produced through nano grinding can achieve the desired properties, such asopacity,color intensity,brightness, and durability.
Grinding of papermaking materials
Used as a filler for ultrafine dispersion grinding in paper-making or wall coatings.
Raw Material Quality Control Management
Production process management
1. Forming Process
2. Sintering Process
3. Polishing Process
4. Selection Process
5.Screening Process
Shipment inspection management
Top Quality: Our zirconia beads offer outstanding hardness (1300 HV Vickers) and a high density of 6.0 g/cm³, ensuring superior wear resistance and durability.
Factory Direct: As a direct manufacturer, we offer competitive pricing, customizable solutions, and fast delivery, ensuring high-quality products for your specific needs.
Certified Excellence: ATCERA is ISO 9001:2015 and CE certified, guaranteeing that our products meet the highest industry standards for quality and performance.
Proven Reliability: With years of manufacturing experience, we provide consistent, reliable products, supporting industries like lithium batteries, coatings, and more.
Choose ATCERA for zirconia beads—trusted quality from a certified factory.
Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.
Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.
We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.
In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.
Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.
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