Silicon nitride ball bearing
Silicon nitride ball bearing
Silicon nitride ball bearing
Silicon nitride ball bearing
Silicon nitride ball bearing

Silicon Nitride Ceramic Bearing Si3N4 Ball Bearing

Silicon nitride bearing is a kind of high-performance bearing, mainly composed of inner ring, outer ring and rollers, with characteristics of high hardness, wear resistance, light weight, high temperature resistance, corrosion resistance, oxidation resistance, etc., it is suitable for harsh working environment and high speed occasions.

  • Brand:

    ATCERA
  • Item NO.:

    AT-DHG-ZC684CE
  • Materials

    Si3N4
  • Shapes

    Bearing
  • Applications

    Mechanical Parts , Petrochemical Industry , Metallurgy Industry
Silicon carbide full ceramic bearing

Properties of Silicon Nitride Ceramic Bearing

 

1. High limit speed

Silicon nitride ceramic density is only 40% of steel density, so the centrifugal force of operation can be reduced during operation, thereby limit speed can be significantly increased.

 

2. High precision

The hardness and Young's modulus of silicon nitride ceramic are much higher than that of steel, so the mechanical deformation is smaller under the same load, therefore silicon nitride bearing can be applied to occasions with higher precision requirements.

 

3. Longer service life

Silicon nitride ceramic bearing weight is light, and operation centrifugal force is smaller, raceway load is reduced. What's more, the friction coefficient of silicon nitride is small, temperature rise is lower during operation, so the wear is less and bearing have longer service life, more than 5 times of steel bearings.

 

4. Wide working temperature range

Silicon nitride can maintain stable performance at high and low temperatures, and the coefficient of thermal expansion is small, the bearing clearance is less affected by temperature changes than steel bearing, so that it can be used in a wider temperature range.

 

5. No need lubrication

Ceramic has self-lubricating characteristics, usually no need lubricating oil or grease, so it can be applied to high vacuum and high cleanliness occasions, to avoid the pollution of lubricating oil or grease.

 

6. Corrosion resistance

Silicon nitride bearing has good resistance to acid, alkali and other chemical corrosion, it can be used in chemical corrosion occasions.

 

7. Nonmagnetic

Silicon nitride is non-magnetic material, magnetic matter or abrasive particles are not easy to adhere to the bearing channel, which can reduce abrasive wear.

Applications of Si3N4  Ball Bearing

Applications of Si3N4 Ball Bearing

 

Silicon nitride ceramic bearing has good wear resistance, no magnetic, good electrical insulation, acid and alkali corrosion resistance, self-lubrication, small friction coefficient, light weight, high temperature resistance, it is widely used in high precision machinery, chemical industry, electronics, medical, high temperature environment, metallurgy, aerospace and other industries to ensure stable operation and long service life of equipment, also reduce maintenance costs.

 

1. Chemical industry

Silicon nitride bearing has good corrosion resistance, it is widely used in liquid and gas conveying equipment in the chemical industry, especially for occasions with corrosion media, such as pickling machines, chemical pumps, etc.

 

2. Electronics industry

Silicon nitride bearings have small friction coefficient, and weight is light, it is often used in precision machining equipment and electronic components, such as chip manufacturing devices, hard disk motors, high-precision machine tools, etc.

 

3. Machinery industry

Silicon nitride bearing has high compressive strength, good toughness, good wear resistance, low friction coefficient, it is widely used in the mechanical industry, such as high-speed motors, hydraulic pumps, precision machine tools, wind turbines, high-speed trains, etc., bearing long service life, good stability, reduce equipment maintenance costs.

 

4. Aerospace industry

Silicon nitride bearing because of its non-magnetic, good electrical insulation, high temperature resistance, high rigidity, good wear resistance and other advantages, in the aerospace field it has a very important application, such as aircraft engines, gyroscopes, inertial measurement devices and so on.

 

5. Metallurgy and high temperature environment

Silicon nitride bearing has high temperature resistance, good thermal shock resistance, widely used in metallurgy, rubber and plastic production equipment and other high temperature environment.

Size Chart of Silicon Nitride Ceramic Ball Bearing

We are committed to delivering prime silicon nitride ceramic bearing tailored to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of customized sizes to accommodate your unique requirements.

 

The requirements below shall be provided if customized design request.
1. Use environment, working temperature, design rotation speed, load and other parameters;
2. Size and tolerance requirements of outer diameter, inner diameter and height;
3. Drawings and specifications requirements.

 

Machining Tolerance:
Tolerance class P0 to P5 available, please contact ATCERA for your request.

 

 

 

Drawing of Silicon Nitride Ceramic Ball Bearing

Silicon Nitride Ceramic Ball Bearing
Item NO. Bearing Model d - Inner Diameter
(mm)
D - Outer Diameter
(mm)
B - Height
(mm)
r
(Minimum)
Installation Size (mm)
da
(Minimum)
da
(Maximum)
Da
(Maximum)
ra
(Maximum)
AT-DHG-ZC684CE 684CE 4 9 2.5 0.1 4.8 / 8.2 0.1
AT-DHG-ZC694CE 694CE 4 11 4 0.15 5.2 / 9.8 0.15
AT-DHG-ZC604CE 604CE 4 12 4 0.2 5.6 / 10.4 0.2
AT-DHG-ZC624CE 624CE 4 13 5 0.2 5.6 / 11.4 0.2
AT-DHG-ZC634CE 634CE 4 16 5 0.3 6 / 14 0.3
AT-DHG-ZC685CE 685CE 5 11 3 0.15 6.2 / 9.8 0.15
AT-DHG-ZC695CE 695CE 5 13 4 0.2 6.6 / 11.4 0.2
AT-DHG-ZC605CE 605CE 5 14 5 0.2 6.6 / 12.4 0.2
AT-DHG-ZC625CE 625CE 5 16 5 0.3 7 / 14 0.3
AT-DHG-ZC635CE 635CE 5 19 6 0.3 7 / 17 0.3
AT-DHG-ZC686CE 686CE 6 13 3.5 0.15 7.2 / 11.8 0.15
AT-DHG-ZC696CE 696CE 6 15 5 0.2 7.6 / 13.4 0.2
AT-DHG-ZC606CE 606CE 6 17 6 0.3 8 / 15 0.3
AT-DHG-ZC626CE 626CE 6 19 6 0.3 8 / 17 0.3
AT-DHG-ZC636CE 636CE 6 22 7 0.3 8 / 20 0.3
AT-DHG-ZC687CE 687CE 7 14 3.5 0.15 8.2 / 12.8 0.15
AT-DHG-ZC697CE 697CE 7 17 5 0.3 9 / 15 0.3
AT-DHG-ZC607CE 607CE 7 19 6 0.3 9 / 17 0.3
AT-DHG-ZC627CE 627CE 7 22 7 0.3 9 / 20 0.3
AT-DHG-ZC637CE 637CE 7 26 9 0.3 9 / 24 0.3
AT-DHG-ZC688CE 688CE 8 16 4 0.2 9.6 / 14.4 0.2
AT-DHG-ZC698CE 698CE 8 19 6 0.3 10 / 17 0.3
AT-DHG-ZC608CE 608CE 8 22 7 0.3 10 / 20 0.3
AT-DHG-ZC628CE 628CE 8 24 8 0.3 10 / 22 0.3
AT-DHG-ZC638CE 638CE 8 28 9 0.3 10 / 26 0.3
AT-DHG-ZC689CE 689CE 9 17 4 0.2 10.6 / 15.4 0.2
AT-DHG-ZC699CE 699CE 9 20 6 0.3 11 / 18 0.3
AT-DHG-ZC609CE 609CE 9 24 7 0.3 11 / 22 0.3
AT-DHG-ZC629CE 629CE 9 26 8 0.3 11 / 24 0.3
AT-DHG-ZC639CE 639CE 9 30 10 0.6 13 / 26 0.6
AT-DHG-ZC6800CE 6800CE 10 19 5 0.3 12 12 17 0.3
AT-DHG-ZC6900CE 6900CE 10 22 6 0.3 12 12.5 20 0.3
AT-DHG-ZC6000CE 6000CE 10 26 8 0.3 12 13 24 0.3
AT-DHG-ZC6200CE 6200CE 10 30 9 0.6 14 16 26 0.6
AT-DHG-ZC6300CE 6300CE 10 35 11 0.6 14 16.5 31 0.6
AT-DHG-ZC6801CE 6801CE 12 21 5 0.3 14 14 19 0.3
AT-DHG-ZC6901CE 6901CE 12 24 6 0.3 14 14.5 22 0.3
AT-DHG-ZC16001CE 16001CE 12 28 7 0.3 14 / 26 0.3
AT-DHG-ZC6001CE 6001CE 12 28 8 0.3 14 15.5 26 0.3
AT-DHG-ZC6201CE 6201CE 12 32 10 0.6 16 17 28 0.6
AT-DHG-ZC6301CE 6301CE 12 37 12 1 17 18 32 1
AT-DHG-ZC6802CE 6802CE 15 24 5 0.3 17 17 22 0.3
AT-DHG-ZC6902CE 6902CE 15 28 7 0.3 17 17 26 0.3
AT-DHG-ZC16002CE 16002CE 15 32 8 0.3 17 / 30 0.3
AT-DHG-ZC6002CE 6002CE 15 32 9 0.3 17 19 30 0.3
AT-DHG-ZC6202CE 6202CE 15 35 11 0.6 19 20.5 31 0.3
AT-DHG-ZC6302CE 6302CE 15 42 13 1 20 22.5 37 1
AT-DHG-ZC6803CE 6803CE 17 26 5 0.3 19 19 24 0.3
AT-DHG-ZC6903CE 6903CE 17 30 7 0.3 19 19.5 28 0.3
AT-DHG-ZC16003CE 16003CE 17 35 8 0.3 19 / 33 0.3
AT-DHG-ZC6003CE 6003CE 17 35 10 0.3 19 21.5 33 0.3
AT-DHG-ZC6203CE 6203CE 17 40 12 0.6 21 23.5 36 0.6
AT-DHG-ZC6303CE 6303CE 17 47 14 1 22 25.5 42 1
AT-DHG-ZC6403CE 6403CE 17 62 17 1.1 23.5 / 55.5 1
AT-DHG-ZC6804CE 6804CE 20 32 7 0.3 22 22.5 30 0.3
AT-DHG-ZC6904CE 6904CE 20 37 9 0.3 22 24 35 0.3
AT-DHG-ZC16004CE 16004CE 20 42 8 0.3 22 / 40 0.3
AT-DHG-ZC6004CE 6004CE 20 42 12 0.6 24 25.5 38 0.6
AT-DHG-ZC6204CE 6204CE 20 47 14 1 25 26.5 42 1
AT-DHG-ZC6304CE 6304CE 20 52 15 1.1 26.5 28 45.5 1
AT-DHG-ZC6404CE 6404CE 20 72 19 1.1 26.5 / 65.5 1
AT-DHG-ZC6805CE 6805CE 25 37 7 0.3 27 27 35 0.3
AT-DHG-ZC6905CE 6905CE 25 42 9 0.3 27 28.5 40 0.3
AT-DHG-ZC16005CE 16005CE 25 47 8 0.3 27 / 45 0.3
AT-DHG-ZC6005CE 6005CE 25 47 12 0.6 29 30 43 0.6
AT-DHG-ZC6205CE 6205CE 25 52 15 1 30 32 47 1
AT-DHG-ZC6305CE 6305CE 25 62 17 1.1 31.5 36 55.5 1
AT-DHG-ZC6405CE 6405CE 25 80 21 1.5 33 / 72 1.5
AT-DHG-ZC6806CE 6806CE 30 42 7 0.3 32 32 50 1
AT-DHG-ZC6906CE 6906CE 30 47 9 0.3 32 34 57 1
AT-DHG-ZC16006CE 16006CE 30 55 9 0.3 32 42.5 65.5 1
AT-DHG-ZC6006CE 6006CE 30 55 13 1 35 36.5 53 1
AT-DHG-ZC6206CE 6206CE 30 62 16 1 35 38.5 60 1
AT-DHG-ZC6306CE 6306CE 30 72 19 1.1 36.5 42.5 68.5 1
AT-DHG-ZC6406CE 6406CE 30 90 23 1.5 54 / 82 2
AT-DHG-ZC6807CE 6807CE 35 47 7 0.3 37 37 45 0.3
AT-DHG-ZC6907CE 6907CE 35 55 10 0.6 39 39 51 0.6
AT-DHG-ZC16007CE 16007CE 35 62 9 0.3 37 / 60 0.3
AT-DHG-ZC6007CE 6007CE 35 62 14 1 40 41.5 57 1
AT-DHG-ZC6207CE 6207CE 35 72 17 1.1 41.5 44.5 65.5 1
AT-DHG-ZC6307CE 6307CE 35 80 21 1.5 43 47 72 1.5
AT-DHG-ZC6407CE 6407CE 35 100 25 1.5 43 / 92 1.5
AT-DHG-ZC6808CE 6808CE 40 52 7 0.3 42 42 50 0.3
AT-DHG-ZC6908CE 6908CE 40 62 12 0.6 44 46 58 0.6
AT-DHG-ZC16008CE 16008CE 40 68 9 0.3 42 / 66 0.3
AT-DHG-ZC6008CE 6008CE 40 68 15 1 45 47.5 63 1
AT-DHG-ZC6208CE 6208CE 40 80 18 1.1 46.5 50.5 73.5 1
AT-DHG-ZC6308CE 6308CE 40 90 23 1.5 48 53 80 1.5
AT-DHG-ZC6408CE 6408CE 40 110 27 2 49 / 101 2
AT-DHG-ZC6809CE 6809CE 45 58 7 0.3 47 47.5 56 0.3
AT-DHG-ZC6909CE 6909CE 45 68 12 0.6 49 50 64 0.6
AT-DHG-ZC16009CE 16009CE 45 75 10 0.6 49 / 71 0.6
AT-DHG-ZC6009CE 6009CE 45 75 16 1 50 53.5 70 1
AT-DHG-ZC6209CE 6209CE 45 85 19 1.1 51.5 55.5 78.5 1
AT-DHG-ZC6309CE 6309CE 45 100 25 1.5 53 61.5 92 1.5
AT-DHG-ZC6409CE 6409CE 45 120 29 2 54 / 111 2
AT-DHG-ZC6810CE 6810CE 50 65 7 0.3 52 52.5 63 0.3
AT-DHG-ZC6910CE 6910CE 50 72 12 0.6 54 55 68 0.6
AT-DHG-ZC16010CE 16010CE 50 80 10 0.6 54 / 76 0.6
AT-DHG-ZC6010CE 6010CE 50 80 16 1 55 58.5 75 1
AT-DHG-ZC6210CE 6210CE 50 90 20 1.1 56.5 60 83.2 1
AT-DHG-ZC6310CE 6310CE 50 110 27 2 59 68 101 2
AT-DHG-ZC6410CE 6410CE 50 130 31 2.1 61 / 119 2
AT-DHG-ZC6811CE 6811CE 55 72 9 0.3 57 59 70 0.3
AT-DHG-ZC6911CE 6911CE 55 80 13 1 60 61.5 75 1
AT-DHG-ZC16011CE 16011CE 55 90 11 0.6 59 / 86 0.6
AT-DHG-ZC6011CE 6011CE 55 90 18 1.1 61.5 64 83.5 1
AT-DHG-ZC6211CE 6211CE 55 100 21 1.5 63 66.5 92 1.5
AT-DHG-ZC6311CE 6311CE 55 120 29 2 64 72.5 111 2
AT-DHG-ZC6411CE 6411CE 55 140 33 2.1 66 / 129 2
AT-DHG-ZC6812CE 6812CE 60 78 10 0.3 62 64 76 0.3
AT-DHG-ZC6912CE 6912CE 60 85 13 1 65 66 80 1
AT-DHG-ZC16012CE 16012CE 60 95 11 0.6 64 / 91 0.6
AT-DHG-ZC6012CE 6012CE 60 95 18 1.1 66.5 69 88.5 1
AT-DHG-ZC6212CE 6212CE 60 110 22 1.5 68 74.5 102 1.5
AT-DHG-ZC6312CE 6312CE 60 130 31 2.1 71 79 119 2
AT-DHG-ZC6412CE 6412CE 60 150 35 2.1 71   139 2
AT-DHG-ZC6813CE 6813CE 65 85 10 0.6 69 69 81 0.6
AT-DHG-ZC6913CE 6913CE 65 90 13 1 70 71.5 85 1
AT-DHG-ZC16013CE 16013CE 65 100 11 0.6 69 / 96 0.6
AT-DHG-ZC6013CE 6013CE 65 100 18 1.1 71.5 73 93.5 1
AT-DHG-ZC6213CE 6213CE 65 120 23 1.5 73 80 112 1.5
AT-DHG-ZC6313CE 6313CE 65 140 33 2.1 76 85.5 129 2
AT-DHG-ZC6814CE 6814CE 70 90 10 0.6 74 74.5 86 0.6
AT-DHG-ZC6914CE 6914CE 70 100 16 1 75 77.5 95 1
AT-DHG-ZC16014CE 16014CE 70 110 13 0.6 74 / 106 0.6
AT-DHG-ZC6014CE 6014CE 70 110 20 1.1 76.5 80.5 103.5 1
AT-DHG-ZC6214CE 6214CE 70 125 24 1.5 78 84 117 1.5
AT-DHG-ZC6314CE 6314CE 70 150 35 2.1 81 92 139 2
AT-DHG-ZC6815CE 6815CE 75 95 10 0.6 79 79.5 91 0.6
AT-DHG-ZC6915CE 6915CE 75 105 16 1 80 82 100 1
AT-DHG-ZC16015CE 16015CE 75 115 13 0.6 79 / 111 0.6
AT-DHG-ZC6015CE 6015CE 75 115 20 1.1 81.5 85.5 108.5 1
AT-DHG-ZC6215CE 6215CE 75 130 25 1.5 83 90 122 1.5
AT-DHG-ZC6816CE 6816CE 80 100 10 0.6 84 84.5 96 0.6
AT-DHG-ZC6916CE 6916CE 80 110 16 1 85 87.5 105 1
AT-DHG-ZC16016CE 16016CE 80 125 14 0.6 84 / 121 0.6
AT-DHG-ZC6016CE 6016CE 80 125 22 1.1 86.5 91 118.5 1
AT-DHG-ZC6216CE 6216CE 80 140 26 2 89 95.5 131 2
AT-DHG-ZC6817CE 6817CE 85 110 13 1 90 90.5 105 1
AT-DHG-ZC6917CE 6917CE 85 120 18 1.1 91.5 94.5 113.5 1
AT-DHG-ZC16017CE 16017CE 85 130 14 0.6 89 / 126 0.6
AT-DHG-ZC6017CE 6017CE 85 130 22 1.1 91.5 96 123.5 1
AT-DHG-ZC6217CE 6217CE 85 150 28 2 94 102 141 2
AT-DHG-ZC6818CE 6818CE 90 115 13 1 95 95.5 110 1
AT-DHG-ZC6918CE 6918CE 90 125 18 1.1 96.5 98.5 118.5 1
AT-DHG-ZC16018CE 16018CE 90 140 16 1 95 / 135 1
AT-DHG-ZC6018CE 6018CE 90 140 24 1.5 98 103 132 1.5
AT-DHG-ZC6819CE 6819CE 95 120 13 1 100 102 115 1
AT-DHG-ZC6919CE 6919CE 95 130 18 1.1 101.5 104 123.5 1
AT-DHG-ZC16019CE 16019CE 95 145 16 1 100 / 140 1
AT-DHG-ZC6019CE 6019CE 95 145 24 1.5 103 109 137 1.5
AT-DHG-ZC6820CE 6820CE 100 125 13 1 105 106 120 1
AT-DHG-ZC6920CE 6920CE 100 140 20 1.1 106.5 111 133.5 1
AT-DHG-ZC16020CE 16020CE 100 150 16 1 105 / 145 1
AT-DHG-ZC6020CE 6020CE 100 150 24 1.5 108 113 142 1.5
AT-DHG-ZC6821CE 6821CE 105 130 13 1 110 111 125 1
AT-DHG-ZC6921CE 6921CE 105 145 20 1.1 111.5 116 138.5 1
AT-DHG-ZC6822CE 6822CE 110 140 16 1 115 117 135 1
AT-DHG-ZC6922CE 6922CE 110 150 20 1.1 116.5 121 143.5 1
AT-DHG-ZC6824CE 6824CE 120 150 16 1 125 127 145 1

Technical Data of Silicon Nitride Materials

Si3N4 Type Gas pressure sintering Si3N4 Hot pressing sintering Si3N4
Density (g/cm3) 3.2 3.3
Flexture strength (MPa) 700 900
Young Modulus (GPa) 300 300
Poisson's ratio 0.25 0.28
Compressive strength (MPa) 2500 3000
Hardness (GPa) 15 16
Fracture toughness (MPa*m1/2) 5~7 6~8
Maximum working temperature (℃) 1100 1300
Thermal conductivity (W/m*K) 20 25
Thermal expansion coefficient (/℃) 3*10-6 3.1*10-6
Thermal shock resistance (ΔT ℃) 550 800

 

*This chart illustrates the standard characteristics of the silicon nitride materials commonly employed in the manufacturing of our Si3N4 products and parts. Please be aware that the attributes of customized silicon nitride products  and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

 

Usage Instructions

 
 
 
1. Bearing selection
Silicon nitride bearing is precision parts, need to choose the appropriate bearings according to the size of the shaft, tolerance and load, to avoid improper fit or overload.
 
2. Bearing installation
When install silicon nitride bearing, it is necessary to apply equal pressure on the circumference of the ring end face. In order to load the ring, it is forbidden to hit the bearing end face directly with a hammer, so as not to damage the bearing.
 
3. Matching of bearing and shaft
The fit selection of Si3N4 ceramic bearing must be selected according to the load direction and load features. For rotating load and indefinite load, the ring should adopt a static fit, and for static load, the combination of excessive fit and dynamic fit can be adopted.
 
4. Bearing lubrication
The silicon nitride ceramic bearing itself has a certain lubricity, but in order to further increase lubrication and ensure the service life of the bearing under high-speed rotation, an appropriate amount of lubricating oil or grease can be added.
 
5. Bearing maintenance
Regularly check the vibration and noise of Si3N4 bearing, the temperature of bearing operation and the state of lubricating oil, according to the use of the environment and operating conditions of regular cleaning and maintenance, timely clean off the debris on the bearing.
 
 

Valuable Information

 

Si3N4  Ball Bearing Packing

Si3N4 Ball Bearing Packing

 

 

 

Silicon nitride ceramic bearings are carefully packaged in appropriate containers to avoid any potential damage.

 

 

 

 

 

 

 

 

 

 

Customization Advantages
Customization Advantages

 

 

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

4. Quickly provide samples and test reports to confirm that the product meets your needs.

 

5. Provide product use and maintenance suggestions to reduce your cost of use.

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Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

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In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

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