Silicon nitride ball bearing ball
Silicon nitride ball bearing ball
Silicon nitride ball bearing ball
Silicon nitride ball bearing ball
Silicon nitride ball bearing ball

Silicon Nitride Ceramic Ball Si3N4 Bearing Ball & Beads

Silicon nitride ceramic ball is a precision ceramic ball made of silicon nitride powder as raw material and refined at high temperature. It has high strength, good wear resistance, high temperature resistance, good corrosion resistance, light weight, density of only 3.2g/cm3, less than half of steel, and can achieve high-speed operation. At the same time, it has good self-lubricity and can be used in an environment without high pollution of lubricating media, so it becomes the first choice for all ceramic bearings and mixed ceramic ball bearings.

  • Brand:

    ATCERA
  • Item NO.:

    AT-DHG-Q001
  • Materials

    Si3N4
  • Shapes

    Ball
  • Applications

    Electronics and Electricity , Mechanical Parts , Petrochemical Industry , Metallurgy Industry , Lithium Battery Production
Silicon nitride ceramic bearing ball

Properties of Silicon Nitride Ceramic Ball

 

1. High limit speed

Silicon nitride ceramic density is only 40% of steel, so using silicon nitride balls as bearing balls can reduce the centrifugal force and increase the limit speed.

 

 

2. Longer service life

The silicon nitride ceramic ball has light weight, smaller centrifugal force of bearing operation, low load of raceway, and small friction coefficient, so it has less wear and longer service life, which is more than 5 times that of steel ball bearings.

 

 

3. Wide temperature range

Silicon nitride ceramic ball is resistant to high temperature, and the coefficient of thermal expansion is small, so the bearing clearance is less affected by temperature changes than steel bearings, therefore silicon nitride ball bearing can be used in a wider temperature range.

 

 

4. No lubrication

Silicon nitride ceramic ball has self-lubricating characteristics, usually no need to add lubricating oil or grease, so it can be applied to high vacuum and high cleanliness occasions, to avoid lubricating grease pollution.

 

 

5. Corrosion resistance

Silicon nitride ceramic ball has good resistance to acid, alkali and other chemical corrosion performance, it can be used in chemical corrosion occasions.

Applications of Si3N4 Bearing Ball

Applications of Si3N4 Bearing Ball

 

Silicon nitride ceramic ball has good wear resistance, no magnetic, good electrical insulation, acid and alkali corrosion resistance, self-lubrication, small friction coefficient, light weight, high temperature resistance, it can be used as rolling ball of bearing, and is widely used in high precision machinery, chemical industry, electronics, medical, high temperature environment, metallurgy, aerospace and other industries to ensure stable operation and long service life of equipment, also reduce maintenance costs.

 

Silicon nitride ceramic ball can be used as rolling ball for silicon nitride bearings and is widely used in the following industries:

1. Chemical industry

Silicon nitride bearing has good corrosion resistance, it is widely used in liquid and gas conveying equipment in the chemical industry, especially for occasions with corrosion media, such as pickling machines, chemical pumps, etc.

 

2. Electronics industry

Silicon nitride bearings have small friction coefficient, and weight is light, it is often used in precision machining equipment and electronic components, such as chip manufacturing devices, hard disk motors, high-precision machine tools, etc.

 

3. Machinery industry

Silicon nitride bearing has high compressive strength, good toughness, good wear resistance, low friction coefficient, it is widely used in the mechanical industry, such as high-speed motors, hydraulic pumps, precision machine tools, wind turbines, high-speed trains, etc., bearing long service life, good stability, reduce equipment maintenance costs.

 

4. Aerospace industry

Silicon nitride bearing because of its non-magnetic, good electrical insulation, high temperature resistance, high rigidity, good wear resistance and other advantages, in the aerospace field it has a very important application, such as aircraft engines, gyroscopes, inertial measurement devices and so on.

 

5. Metallurgy and high temperature environment

Silicon nitride bearing has high temperature resistance, good thermal shock resistance, widely used in metallurgy, rubber and plastic production equipment and other high temperature environment.

Size Chart of Silicon Nitride Bearing Ball

We are committed to delivering optimal silicon nitride ceramic bearing ball tailored to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of customized sizes to accommodate your unique requirements.

 

Diameter and specification requirements shall be provided if customized design request.(Maximum available diameter is 140mm)

 

Grade Ball Diameter Variation (Vdws) Sphericity Deviation (ΔSPH) Lot Diameter Variation (Vdwl)) Surface Roughness (Ra)
G3 ≤ 0.08 ≤ 0.08 < 0.13 ≤ 0.01
G5 ≤ 0.13 ≤ 0.13 <0.25 ≤ 0.014
G10 ≤ 0.25 ≤ 0.25 < 0.5 ≤ 0.02
G16 ≤ 0.4 ≤ 0.4 < 0.8 ≤ 0.025
G20 ≤ 0.5 ≤ 0.5 < 1 ≤ 0.032
G100 ≤ 0.7 ≤ 0.7 < 1.4 ≤ 0.0105

 

 

Drawing of Silicon Nitride Bearing Ball

Silicon Nitride Bearing Ball
Item NO. Diameter
(mm)
Item NO. Diameter
(mm)
AT-DHG-Q001 0.1-0.2 AT-DHG-Q046 11.113 
AT-DHG-Q002 0.2-0.3 AT-DHG-Q047 11.509 
AT-DHG-Q003 0.3-0.4 AT-DHG-Q048 11.906 
AT-DHG-Q004 0.4-0.5 AT-DHG-Q049 12.000 
AT-DHG-Q005 0.5-0.6 AT-DHG-Q050 12.303 
AT-DHG-Q006 0.6-0.7 AT-DHG-Q051 12.700 
AT-DHG-Q007 0.7-0.8 AT-DHG-Q052 13.494 
AT-DHG-Q008 0.8-1.0 AT-DHG-Q053 14.288 
AT-DHG-Q009 1.0-1.2 AT-DHG-Q054 15.081 
AT-DHG-Q010 1.2-1.4 AT-DHG-Q055 15.875 
AT-DHG-Q011 0.794  AT-DHG-Q056 16.000 
AT-DHG-Q012 1.191  AT-DHG-Q057 16.669 
AT-DHG-Q013 1.588  AT-DHG-Q058 17.462 
AT-DHG-Q014 1.984  AT-DHG-Q059 18.256 
AT-DHG-Q015 2.000  AT-DHG-Q060 19.050 
AT-DHG-Q016 2.381  AT-DHG-Q061 19.844 
AT-DHG-Q017 2.500  AT-DHG-Q062 20.000 
AT-DHG-Q018 2.778  AT-DHG-Q063 20.638 
AT-DHG-Q019 3.000  AT-DHG-Q064 21.431 
AT-DHG-Q020 3.175  AT-DHG-Q065 22.225 
AT-DHG-Q021 3.500  AT-DHG-Q066 23.019 
AT-DHG-Q022 3.969  AT-DHG-Q067 23.813 
AT-DHG-Q023 4.000  AT-DHG-Q068 24.000 
AT-DHG-Q024 4.500  AT-DHG-Q069 24.606 
AT-DHG-Q025 4.763  AT-DHG-Q070 25.000 
AT-DHG-Q026 5.000  AT-DHG-Q071 25.400 
AT-DHG-Q027 5.556  AT-DHG-Q072 26.988 
AT-DHG-Q028 5.953  AT-DHG-Q073 27.000 
AT-DHG-Q029 6.000  AT-DHG-Q074 28.575 
AT-DHG-Q030 6.350  AT-DHG-Q075 30.000 
AT-DHG-Q031 6.747  AT-DHG-Q076 30.163 
AT-DHG-Q032 7.000  AT-DHG-Q077 31.750 
AT-DHG-Q033 7.144  AT-DHG-Q078 33.338 
AT-DHG-Q034 7.500  AT-DHG-Q079 34.925 
AT-DHG-Q035 7.938  AT-DHG-Q080 36.513 
AT-DHG-Q036 8.000  AT-DHG-Q081 38.100 
AT-DHG-Q037 8.334  AT-DHG-Q082 39.688 
AT-DHG-Q038 8.731  AT-DHG-Q083 40.000 
AT-DHG-Q039 9.000  AT-DHG-Q084 41.275 
AT-DHG-Q040 9.128  AT-DHG-Q085 42.863 
AT-DHG-Q041 9.525  AT-DHG-Q086 44.450 
AT-DHG-Q042 9.922  AT-DHG-Q087 45.000 
AT-DHG-Q043 10.000  AT-DHG-Q088 47.625 
AT-DHG-Q044 10.319  AT-DHG-Q089 50.800 
AT-DHG-Q045 11.000  AT-DHG-Q090 53.975 

 

Drawing of Silicon Nitride Bearing Ball Cylinder

 

Silicon Nitride Bearing Ball Cylinder
Item NO. Diameter
(mm)
Height
(mm)
AT-DHG-Q091 3.5 3.5
AT-DHG-Q092 4.5 4.5
AT-DHG-Q093 6.3 6.3
AT-DHG-Q094 8.7 8.7
AT-DHG-Q095 10.0  10.0 

Technical Data of Silicon Nitride Materials

Si3N4 Type Gas pressure sintering Si3N4 Hot pressing sintering Si3N4
Density (g/cm3) 3.2 3.3
Flexture strength (MPa) 700 900
Young Modulus (GPa) 300 300
Poisson's ratio 0.25 0.28
Compressive strength (MPa) 2500 3000
Hardness (GPa) 15 16
Fracture toughness (MPa*m1/2) 5~7 6~8
Maximum working temperature (℃) 1100 1300
Thermal conductivity (W/m*K) 20 25
Thermal expansion coefficient (/℃) 3*10-6 3.1*10-6
Thermal shock resistance (ΔT ℃) 550 800

 

*This chart illustrates the standard characteristics of the silicon nitride materials commonly employed in the manufacturing of our Si3N4 products and parts. Please be aware that the attributes of customized silicon nitride products  and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

 

Usage Instructions

 
 
 
1. Avoid moisture and water
The water absorption rate of silicon nitride ceramic ball is very low, but long-term exposure to high humid environment or contact with water may still affect its performance, so it needs to be kept dry in the storage environment.
 
 
2. Avoid overheat
Excessive temperature may lead to deformation or cracking of silicon nitride ceramic ball, so it is necessary to avoid exceeding its upper temperature limit during use.
 
 
3. Avoid violent collisions
Be careful during use and transportation process to avoid violent collision, so as not to break or damage.
 
 
4. Regular inspection
During use, regular inspection and maintenance are required. If stains or impurities are found on the surface, they should be cleaned in time. Damaged balls need to be replaced in time.
 
 

Valuable Information

 

Si3N4 Bearing Ball Packing

Si3N4 Bearing Ball Packing

 

 

 

Silicon nitride ceramic bearing balls are carefully packaged in appropriate containers to avoid any potential damage.

 

 

 

 

 

 

 

 

 

 

Customization Advantages
Customization Advantages

 

 

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

4. Quickly provide samples and test reports to confirm that the product meets your needs.

 

5. Provide product use and maintenance suggestions to reduce your cost of use.

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Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

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