Zirconium Silicate Beads Ceramic Balls Grinding Media

Zirconium silicate beads are formed with dropping and rolling granulation and hardened at a high temperature Inkiln. Compared to clectrofused zircon beads and the similar others, they havehomogenous microstructure and no air pockets. This give them 1/2 lower beads wear rate than the others. The middle density and hardness features are suitable for grinding slurry of viscosityy from low to middle in dise type beas mills.

Brand:
ATCERA
Item NO.:
AT-CZ4-001

Materials
Zirconia
Shapes
Ball
Applications
Petrochemical Industry

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Properties of Zirconium Silicate Beads

1. High strength characteristics

The high strength of zirconium silicate beads stems from their fine crystalline grain structure, which not only enhances the durability of the beads but also significantly reduces wear and tear during use, thereby extending their service life.

2. High density and specific gravity

Produced through a special formula, zirconium silicate beads possess high density, resulting in a high specific gravity. This characteristic allows the beads to exhibit greater efficiency during use, making them particularly suitable for processes requiring a high-weight medium.

3. High sphericity and excellent material fluidity

With a sphericity of up to 96%, zirconium silicate beads ensure excellent fluidity of materials during grinding or mixing processes. As solid beads with a cavity-free design, they exhibit enhanced structural strength, resistance to crushing, and ease of color change when needed.

4. Smooth surface and low wear

The surface of zirconium silicate beads undergoes precise polishing, resulting in a smooth and flawless finish. This surface treatment not only facilitates easy cleaning but also minimizes wear when in contact with equipment, thereby protecting the long-term use of the equipment.

5. Uniform particle size and narrow distribution

The particle size of zirconium silicate beads is precisely controlled with a deviation of less than 0.1mm, ensuring minimal internal friction between the beads. Additionally, the narrow particle size distribution of the material contributes to improved uniformity and efficiency in grinding or mixing processes.

Applications of Zirconium Silicate Beads

1. Paints and Water-based Coatings: latex paint, magnetic coatings, furniture coatings, and paper coatings, etc.;

2. Printing Ink: gravure ink, letterpress ink, surface printing ink, and composite ink, etc.;

3. Pesticides and Fertilizers: herbicides, insecticides, fungicides, and micronutrient fertilizers, etc.

Size Chart of Zirconium Silicate Beads

We are committed to delivering optimal zirconia beads customized to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of custom sizes to accommodate your unique requirements.

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Content	ZrO2	SiO2	AL2O3
wt%	58-65%	30-37%	5%

Zirconium Silicate Beads
Item No.	Diameter (mm)
AT-CZ4-001	0.4-0.6
AT-CZ6-002	0.6-0.8
AT-CZ8-003	0.8-1.0
AT-CZ10-004	1.0-1.2
AT-CZ12-005	1.2-1.4
AT-CZ14-006	1.4-1.6
AT-CZ16-007	1.6-1.8
AT-CZ18-008	1.8-2.0
AT-CZ20-009	2.0-2.2
AT-CZ22-010	2.2-2.5
AT-CZ25-011	2.5-2.8
AT-CZ28-012	2.8-3.2
AT-NZB3-013	3.5-4.0
AT-NZB4-014	4.0-5.0
AT-NZB5-015	5.0-6.0
AT-NZB6-016	6.0-7.0
AT-NZB7-017	7.0-9.0
AT-NZB9-018	9.0-10.0

Technical Data of Zirconium Silicate Materials

Material	Zirconium Silicate
Specific Gravity	＞4.0kg/dm³
Bulk Density	＞2.5kg/L
Mohs hardness	＜7.0
Vickers hardness	＞900kg/mm²
Compressive Strength	＞1000N（2mm）
Tonnage wear	＜0.05kg/T

*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

Usage Instructions

1. Selection of zirconia beads

Zirconia bead filling amount shall be determined according to operating parameters, appropricate size and ratio of is selected based on the type of grinding materials and its target particle size.

2. Grinding speed

Control the grinding speed during operation, can not overspeed operation, so as to avoid excessive loss of zirconia beads.

3. Cleaning

Zirconia beads need to be cleaned regularly to ensure their service life and the quality of the grinding material, and it is recommended to use intermittent cleaning method, that is, to shut down the equipment after a period of time operation and then start again.

4. Adding zirconia beads

After a long time operation zirconia beads will have a certain loss due to collision with each other, need to be supplemented regularly, before supplement broken beads should be screened out, and then fill the same weight of zirconia beads.

5. Increase the filling amount of zirconia beads

When need to extend the grinding time, or the grinding fineness cannot achieve the expected effect, the filling amount of zirconia beads can be increased.

Valuable Information

Packaging of Zirconium Silicate Beads

Zirconium silicate beads are carefully packaged in appropriate containers to avoid any potential damage.

Customization Advantages

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

4. Quickly provide samples and test reports to confirm that the product meets your needs.

5. Provide product use and maintenance suggestions to reduce your cost of use.

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FAQ

Do you supply the materials unlisted on your website?

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Can you aid in material selection & ceramic product design?

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

Do you have a minimum order value requirement?

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

What services beyond ceramic products do you offer?

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

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Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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