Zirconia Milling Balls Ceramic Grinding Media Beads

Zirconia bead, that is, high wear-resistant zirconia grinding ball, has high strength, high hardness, minimal wear, high fracture toughness, good wear resistance, high temperature resistance, corrosion resistance, no magnetic conductivity and electrical insulation characteristics, mainly used for ultra-fine grinding and dispersion of high hardness abrasive material.

Brand:
ATCERA
Item NO.:
AT-YHG-Q001

Materials
Zirconia
Shapes
Ball
Applications
Mechanical Parts , Metallurgy Industry , Lithium Battery Production

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Properties of Zirconia Milling Balls

Zirconia bead is suitable for various kinds of ball mills, sand mills and other equipment, as a fine grinding media, it can be applied to require "zero pollution" slurry, powder and high viscosity, high hardness material ultrafine grinding.

1. The density is large, to provide large shearing force when grind, grinding efficiency is high, also the wear resistance is good, the service life is 8 times longer than that of zirconium silicate beads, 50 times as glass beads;

2. Good corrosion resistance to acid, alkali and salt, suitable for various kinds of grinding materials. The bead surface is smooth, so it's easy to clean;

3. With high mechanical strength, good toughness, high impact resistance, does not break during high-speed operation;

4. The material is non-toxic, harmless and pollution-free, and can be used for food and medicine to meet the use requirements of zero pollution.

Applications of Zirconium Oxide Grinding Media

As a high-end grinding mediua, zirconia is mainly used for ultra-fine grinding of high hardness grinding materials:

1. Dyes and Coatings: ink, pigment, paint, etc.;

2. Electronic Materials: resistance, capacitance, liquid crystal display paste, plasma display glass glue, semiconductor polishing paste, gas sensor paste, etc.;

3. Medicine, food and food additives, cosmetics, etc;

4. Lithium battery raw materials: lithium iron, lithium titanate, graphite, silicon carbon, graphene, carbon nanotubes, alumina ceramic diaphragm, etc.

Size Chart of Zirconia Grinding Media

We are committed to delivering optimal zirconia ceramic grinding media balls or cylinders customized to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of custom sizes to accommodate your unique requirements.

Send Requirements for Custom Design

Requirements for Custom Design

1. Device name or device model.

2. Feed size and discharge size of abrasive material (mesh)

3. Abrasive mode: wet grinding, dry grinding

Drawing of Zirconia Milling Beads and Balls

Zirconia Milling Beads and Balls
Item No.	Diameter (mm)	ZrO₂'s Purity (%)
AT-YHG-Q001	0.1	95
AT-YHG-Q002	0.2	95
AT-YHG-Q003	0.3	95
AT-YHG-Q004	0.4	95
AT-YHG-Q005	0.6-0.8	95
AT-YHG-Q006	0.8-1.0	95
AT-YHG-Q007	1.0-1.2	95
AT-YHG-Q008	1.2-1.4	95
AT-YHG-Q009	1.4-1.6	95
AT-YHG-Q010	1.6-1.8	95
AT-YHG-Q011	1.8-2.0	95
AT-YHG-Q012	2.0-2.2	95
AT-YHG-Q013	2.2-2.4	95
AT-YHG-Q014	2.4-2.6	95
AT-YHG-Q015	2.6-2.8	95
AT-YHG-Q016	2.8-3.0	95
AT-YHG-Q017	3.0-3.2	95
AT-YHG-Q018	3.2-3.4	95
AT-YHG-Q019	4.0-4.3	95
AT-YHG-Q020	4.8-5.3	95
AT-YHG-Q021	5.8-6.3	95
AT-YHG-Q022	8	95
AT-YHG-Q023	10	95
AT-YHG-Q024	12	95
AT-YHG-Q025	15	95
AT-YHG-Q026	20	95
AT-YHG-Q027	0.4-0.6	95
AT-YHG-Q028	0.28-0.35	95
AT-YHG-Q029	0.22-0.28	95
AT-YHG-Q030	0.18-0.23	95
AT-YHG-Q031	0.12-0.18	95
AT-YHG-Q032	0.08-0.12	95
AT-YHG-Q033	5	95
AT-YHG-Q034	6	95
AT-YHG-Q035	7	95
AT-YHG-Q036	17	95
AT-YHG-Q037	25	95
AT-YHG-Q038	30	95
AT-YHG-Q039	40	95
AT-YHG-Q040	50	95

Drawing of Zirconia Grinding Cylinder

Zirconia Grinding Cylinder
Item No.	Diameter (mm)	Height (mm)	ZrO₂'s Purity (%)
AT-YHG-Q041	7.5	7.5	95
AT-YHG-Q042	10	10	95
AT-YHG-Q043	12.7	12.7	95
AT-YHG-Q044	15	15	95

Technical Data of Zirconium Oxide Materials

Material	Zirconia (ZrO₂)+ Stabilizing agent
Thermal Conductivity	3.0w/m.k
Temperature resistance	1000℃
Density	5.65-6.05g/cm3
Thermal Expansion Coefficient	0.00001/℃
Bending Strength	480-1000MPa
Hardness (Hv)	1200-1450HV1
Fracture Toughness	*6-8MPam1/2**
Hazardous Substances	In compliance with EU ROHS standards

*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

Usage Instructions

1. Selection of zirconia beads

Zirconia bead filling amount shall be determined according to operating parameters, appropricate size and ratio of is selected based on the type of grinding materials and its target particle size.

2. Grinding speed

Control the grinding speed during operation, can not overspeed operation, so as to avoid excessive loss of zirconia beads.

3. Cleaning

Zirconia beads need to be cleaned regularly to ensure their service life and the quality of the grinding material, and it is recommended to use intermittent cleaning method, that is, to shut down the equipment after a period of time operation and then start again.

4. Adding zirconia beads

After a long time operation zirconia beads will have a certain loss due to collision with each other, need to be supplemented regularly, before supplement broken beads should be screened out, and then fill the same weight of zirconia beads.

5. Increase the filling amount of zirconia beads

When need to extend the grinding time, or the grinding fineness cannot achieve the expected effect, the filling amount of zirconia beads can be increased.

Valuable Information

Packaging of Zirconia Grinding Media

1. Jumbo bag

2. Metal barrel

3. Plastic barrel

4. Paper barrel

5. Paper box

6. Aluminum foil bag vacuum packing

7. Paper bag

8. Textile bag

9. Barrel package for export

10. Jumbo bag on pallet

11. Textile on pallet

Customization Advantages

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

4. Quickly provide samples and test reports to confirm that the product meets your needs.

5. Provide product use and maintenance suggestions to reduce your cost of use.

Ask a Free Quote

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FAQ

Do you supply the materials unlisted on your website?

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Can you aid in material selection & ceramic product design?

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

Do you have a minimum order value requirement?

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

What services beyond ceramic products do you offer?

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Do you offer international shipping services?

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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