ZrO2 and AL2O3 Composite Zirconia Beads Ceramic Milling Balls

Composite zirconia beads adopt the optimized ratio of zirconia and alumina, using the patented titration and rolling molding process and medium temperature sintering technology. The composite grains inside the beads are dense and delicate. The compressive strength of beads is more than 30% higher than zirconium silicate bead, and at the same time, the wear is reduced. It can be well matched with the high tip speed disc type bead mill for the efficient dispersion and grinding of materials.

Brand:
ATCERA
Item NO.:
AT-NH6-001

Materials
Zirconia
Shapes
Ball
Applications
Lithium Battery Production

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Properties of ZrO2 and AL2O3 Composite Zirconia Beads

1. Moderate to High Strength: Suitable for high-speed sand mills, increasing grinding efficiency.

2. Medium Density: Reduces the amount of beads required, making it economical and accessible.

3. Moderate Hardness: Can handle most materials effectively.

4. Multiple Size Options: Suitable for ball milling and sand milling, whether for coarse or fine grinding.

Applications of ZrO2 and AL2O3 Composite Zirconia Beads

1. Pigments: Dispersion of pigments, dyes, and glazes.

2. Chemical Industry: Coatings, pesticide suspensions, and fertilizer-pesticide formulations.

3. Non-Metallic Minerals: Calcium carbonate, kaolin, barium sulfate, barium titanate, and clay, etc.

Size Chart of ZrO2 and AL2O3 Composite Zirconia Beads

We are committed to delivering optimal zirconia beads customized to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of custom sizes to accommodate your unique requirements.

Send Requirements for Custom Design

Content	ZrO2	AL2O3	Other
wt%	30%	60%	10%

ZrO2 and Y2O3 Composite Zirconia Beads
Item No.	Diameter (mm)
AT-NH6-001	0.6-0.8
AT-NH8-002	0.8-1.0
AT-NH10-003	1.0-1.2
AT-NH12-004	1.2-1.4
AT-NH14-005	1.4-1.6
AT-NH16-006	1.6-1.8
AT-NH18-007	1.8-2.0
AT-NH22-008	2.2-2.5
AT-NH25-009	2.5-2.8
AT-NH28-010	2.8-3.2
AT-NHB3-011	3.0-5.0
AT-NHB5-012	5.0-7.0
AT-NHB7-013	7.0-9.0
AT-NHB9-014	9.0-12.0

Technical Data of ZrO2 and AL2O3 Composite Zirconia Materials

Material	ZrO₂ and AL₂O₃ Composite Zirconia
Specific Gravity	＞4.1kg/dm³
Bulk Density	＞2.6kg/L
Vickers Hardness	＞1100kg/mm²
Compressive Strength	＞140kgf (2mm)
Abrasion	＜0.04kg/T
Appearance	Creamy White

*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

Usage Instructions

1. Selection of zirconia beads

Zirconia bead filling amount shall be determined according to operating parameters, appropricate size and ratio of is selected based on the type of grinding materials and its target particle size.

2. Grinding speed

Control the grinding speed during operation, can not overspeed operation, so as to avoid excessive loss of zirconia beads.

3. Cleaning

Zirconia beads need to be cleaned regularly to ensure their service life and the quality of the grinding material, and it is recommended to use intermittent cleaning method, that is, to shut down the equipment after a period of time operation and then start again.

4. Adding zirconia beads

After a long time operation zirconia beads will have a certain loss due to collision with each other, need to be supplemented regularly, before supplement broken beads should be screened out, and then fill the same weight of zirconia beads.

5. Increase the filling amount of zirconia beads

When need to extend the grinding time, or the grinding fineness cannot achieve the expected effect, the filling amount of zirconia beads can be increased.

Valuable Information

Packaging of Composite Zirconia Beads

Composite Zirconia Beads are carefully packaged in appropriate containers to avoid any potential damage.

Customization Advantages

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

4. Quickly provide samples and test reports to confirm that the product meets your needs.

5. Provide product use and maintenance suggestions to reduce your cost of use.

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FAQ

Do you supply the materials unlisted on your website?

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Can you aid in material selection & ceramic product design?

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

Do you have a minimum order value requirement?

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

What services beyond ceramic products do you offer?

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Do you offer international shipping services?

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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