Silicon Carbide Nozzle SiC Vortex Nozzle

The main function of nozzle is to transform the liquid or gas into the required form, speed and direction through the injection action.

Brand:
ATCERA
Item NO.:
AT-THG-DN10

Materials
SiC
Shapes
Mechanical Parts
Applications
Mechanical Parts , Petrochemical Industry , Metallurgy Industry

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Properties of Silicon Carbide Nozzle

1. Good corrosion resistance

Silicon carbide ceramic nozzle has good corrosion resistance, can directly spray acid, alkali and other chemicals, generally do not produce chemical reactions, can be applied to various liquid spraying and corrosive working environment;

2. Good wear resistance

Silicon carbide hardness is high, compared with metal or plastic nozzles, silicon carbide nozzle has better wear resistance, wear during use is very small, so the service life is long;

3. No rust or aging

Compared with metal nozzles, silicon carbide nozzle is not easy to rust during long term contact with water, and there is no need to consider maintenance problems in humid environments;

4. Good high temperature resistance

The silicon carbide nozzle has good high temperature resistance, can work continuouslly for a long time in the environment of higher than 1500℃, and has good thermal shock resistance, not easy to crack due to hot and cold alternately.

Applications of SiC Nozzle

Nozzle is mainly used to spray gas or liquid at a certain speed and direction, for the purpose of spraying, cleaning, cooling, humidification, dust removal, irrigation, fire fighting, etc., can also be used for fuel combustion, as well as sandblasting treatment.

1. Spray coating

In the automotive, shipbuilding industry, construction and other industries, silicon carbide nozzle can be used to form a film by spraying paint evenly onto the surface of the coated material. The quality and efficiency of the coating are high, and the waste of the coating can be reduced.

2. Washing and cleaning

Silicon carbide nozzle can be used for washing and cleaning purpose, by spraying water or detergent at high pressure and high speed to the surface of the object, to remove stains and dirt.

3. Cooling and humidification

Silicon carbide nozzles can be used for humidification or cooling by spraying water mist or steam onto the object surface or to the air.

4. Mechanical processing

Silicon carbide nozzle can be used for sandblasting process, so that the surface of the workpiece to obtain a certain degree of cleanliness and different roughness, increase the adhesion between the surface of the workpiece and the coating, extend the durability of the film, also eliminate the stress of the workpiece, improve its fatigue resistance.

5. Fuel combustion

Silicon carbide nozzles can be used in combustion engineering to spit out gas or liquid fuel at a certain pressure, mix with air and ignite, and improve fuel combustion efficiency.

Size Chart for Silicon Carbide Nozzle

We are committed to delivering prime silicon carbide nozzles tailored to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of customized sizes to accommodate your unique requirements.

Drawing,specification and nozzle application shall be provided if customized design request.

Machining Tolerance:
Diameter	±0.01mm
Hole Depth	±0.005mm
Surfance Roughness	Ra0.5
Cylindricity	±0.004mm
Concentricity	±0.003mm
Other parameter please contact ATCERA.

Send Requirements for Custom Design

Drawing of Silicon Carbide Vortex Nozzle

Silicon Carbide Vortex Nozzle
Item NO.	Outlet Inner Dia. (mm)	Flow Range (m³/h)	Covering Dia. (m)	Connection Type
AT-THG-DN10	13	1-2m³/h	1.1-1.2	Bonding/Threaded/Flanged
AT-THG-DN15	16	2-3	1.2-1.3	Bonding/Threaded/Flanged
AT-THG-DN20	18	3-5	1.2-1.3	Bonding/Threaded/Flanged
AT-THG-DN25C	20	5-6	1.3-1.35	Bonding/Threaded/Flanged
AT-THG-DN25B	25	6-8	1.3-1.4	Bonding/Threaded/Flanged
AT-THG-DN25A	25	7-10	1.4	Bonding/Threaded/Flanged
AT-THG-DN32	30	9-11	1.4-1.45	Bonding/Threaded/Flanged
AT-THG-DN40B	30	11-13	1.45	Bonding/Threaded/Flanged
AT-THG-DN40A	35	13-15	1.5	Bonding/Threaded/Flanged
AT-THG-DN50A	45	20-25	1.6	Bonding/Threaded/Flanged
AT-THG-DN50B	40	16.5-20	1.6-1.7	Bonding/Threaded/Flanged
AT-THG-DN50c	40	15-16.5	1.7-1.8	Bonding/Threaded/Flanged
AT-THG-DN50	50	25-30	1.8	Bonding/Threaded/Flanged
AT-THG-DN65	45	20-25	1.8-1.9	Bonding/Threaded/Flanged
AT-THG-DN80A	50	25-30	1.8-2	Bonding/Threaded/Flanged
AT-THG-DN80B	55	30-35	1.8-2	Bonding/Threaded/Flanged
AT-THG-DN100D	65	35-40	1.8-2	Bonding/Threaded/Flanged
AT-THG-DN100C	70	50-55	1.8-2	Bonding/Threaded/Flanged
AT-THG-DN100B	75	55-60	1.8-2	Bonding/Threaded/Flanged
AT-THG-DN100A	80	65-70	1.8-2	Bonding/Threaded/Flanged
AT-THG-DN125	Customize	Customize	＞2	Bonding/Threaded/Flanged
AT-THG-DN150	Customize	Customize	＞2	Bonding/Threaded/Flanged

Drawing of Silicon Carbide Vortex Nozzle Double Ended

Silicon Carbide Vortex Nozzle Double Ended
Item NO.	Outlet Inner Dia. (mm)	Flow Range (m³/h)	Covering Dia. (m)	Note
AT-THG-SPZ001	20	10-12	2.3-2.4	one-way
AT-THG-SPZ002	30	22-24	2.6	two-way
AT-THG-SPZ003	45	20-36	2.8-3.0	one-way
AT-THG-SPZ004	45	40	3	two-way
AT-THG-SPZ005	48	20-45	3.6-3.8	one-way
AT-THG-SPZ006	48	42	3.6-3.8	two-way
AT-THG-SPZ007	50	25-45	3.6-4	one-way
AT-THG-SPZ008	50	50	3.6-4	two-way
AT-THG-SPZ009	65	35-65	3.6-4	one-way
AT-THG-SPZ010	65	70	3.6-4	two-way

Technical Data of Silicon Carbide Materials

Item		Unit	Index Data
Item		Unit	Reaction-sintered SiC (SiSiC)	Silicon Nitride Bonded With SiC (NBSiC)	Sintered SiCn Without Pressure (SSiC)
SiC Content		%	85	80	99
Free Silicon Content		%	15	0	0
Max. Service Temp.		℃	1380	1550	1600
Density		g/cm3	3.02	2.72	3.1
Porosity		%	0	12	0
Bending Strength	20℃	Mpa	250	160	380
Bending Strength	1200℃	Mpa	280	180	400
Modulus of Elasticity	20℃	Gpa	330	220	420
Modulus of Elasticity	1200℃	Gpa	300	/	/
Thermal Conductivity	1200℃	W/m.k	45	15	74
Coefficient of Thermal Expansion		K-1×10-6	4.5	5	4.1
Vickers Hardness	HV	kg/mm2	2500	2500	2800

*This chart illustrates the standard characteristics of the silicon carbide materials commonly employed in the manufacturing of our SiC products and parts. Please be aware that the attributes of customized silicon carbide products and parts may vary depending on the specific processes involved.

Usage Instructions

1. Nozzle selection

Select appropriate size nozzle according to the application, for instance, large diameter nozzles can be used to spray viscous liquids, and when spray small objests small diameter nozzle shall be selected;

2. Adjust the spray angle and distance

The injection angle and distance will affect the use efficiency and need to be adjusted according to the application and use requirements;

3. Keep the nozzle clean

Silicon carbide nozzle is easily to be polluted by dust, oil and other substances during use, so it need to be cleaned regularly. Special cleaning agents should be used when clean it, and metal tools shall not be used to not scratch the nozzle;

4. Avoid collision:

During the transportation and installation of silicon carbide nozzles, collisions and falls should be avoided;

5. Use temperature and pressure

Silicon carbide nozzle can not be used at too high temperature condition to avoid bursting, and the working pressure can not exceed its specified range, to not affect the service life.

Valuable Information

The Role of Silicon Carbide Nozzle

1. Increase the kinetic energy of a liquid or gas.

The fluid inside the nozzle is subjected to pressure and ejected from the small nozzle hole, and the flow rate and kinetic energy are increased to achieve the desired injection effect;

2. Change the speed and direction of the injection.

Different shapes of nozzles can make the fluid in different spray forms, such as spray into a fog, a straight line, a cone, etc.

3. Control flow and pressure.

Flow and pressure are controlled by changing nozzle shape, aperture size and number to meet application needs.

Customization Advantages

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

4. Quickly provide samples and test reports to confirm that the product meets your needs.

5. Provide product use and maintenance suggestions to reduce your cost of use.

Ask a Free Quote

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FAQ

Do you supply the materials unlisted on your website?

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Can you aid in material selection & ceramic product design?

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

Do you have a minimum order value requirement?

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

What services beyond ceramic products do you offer?

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

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