zirconia ceramic lined valve
zirconia ceramic lined valve
zirconia ceramic lined valve
zirconia ceramic lined valve

Ceramic Lined Knife Gate Valve Zirconia Gate Valve

The valve block (closing part) of the zirconia gate valve is an zirconia gate, which is driven by the valve stem for lifting movement, so as to connect or cut off the fluid channel, which is generally used to control the opening or closing of the flow.

  • Brand:

    ATCERA
  • Item NO.:

    AT-ZV2-S001
  • Materials

    Zirconia
  • Shapes

    Valve
  • Applications

    Mechanical Parts , Petrochemical Industry , Food Processing
Zirconia ceramic lining knife gate valve

Properties of Zirconia Ceramaic Lining Gate Valve

 

1.High hardness (up to more than HRA88, 8 times of ordinary steel), good wear resistance, high mechanical strength;

 

2. Good chemical stability, can resist most acid and alkali medium corrosion;

 

3. Reliable shut-off performance, no risk of leakage;

 

4. Compact structure, easy installation, can be installed at any angle;

 

5. Small switch torque, easy to operate;

 

6. Both sides of the valve are provided with cleaning holes and blowdown holes, maintenance is easy.

Applications of zirconia Ceramic Gate Valve

Applications of Zirconium Oxide Ceramic Lined Gate Valve

 

zirconia ceramic gate valves are widely used in machinery equipment, petrochemical, pharmaceutical and biological, food processing, power plants, water supply, metal smelting, etc.

 

1. Mechanical engineering: zirconia ceramic gate valve has high strength, good wear resistance, long life time, can be used in hydraulic system, lubricating oil system, fuel system and air conditioning refrigerant system to control flow or shut off;

 

2. Petrochemical: zirconia ceramic gate valve has good corrosion resistance and can be used to control transportation and flow of crude oil, refined oil, chemical liquids etc.;

 

3. Pharmaceutical biology: biological inertia of zirconia gate valve is good, no pollution to liquid, can be used to control the liquid flow in the production of drugs and biological agents;

 

4. Power station: zirconia ceramic gate valve has long life, high temperature resistance, and can be used for steam flow control in power generation and other industries;

 

5. Water supply and HVAC: zirconia gate valve has good wear resistance and long life, and are widely used in urban water supply, air conditioning water and cooling water systems.

 

Size Chart of Zirconia Ceramic Lined Gate Valve

Dedicated to delivering prime zirconia ceramic lining gate valve customized to your precise needs. Our devoted team guarantees careful adherence to your instructions, aiming to surpass customer expectations. Moreover, we provide the flexibility of tailor-made sizes to meet your unique requirements.

 

Drawing and specification(including materials, etc.) requirement shall be provided if customized request.

Custom Design of Zirconium Oxide Lined Gate Valve and Knife Gate Valve
1. Blocking ball material: Zirconia ceramic
2. Valve size: DN50-DN500
3. Working temperature: -40~400℃
4. Max. working pressure: 1.6MPa
5. Connection: Flange
6. Driving force: Pneumatic, motor or manual driving
*Note: For more information please contact ATCERA

 

 

Specification of Zirconia Ceramic Lined Gate Valve
1. Blocking ball material: Zirconia ceramic
2. Valve size: DN50-DN250
3. Working temperature: -20℃-180℃
4. Pressure Range: 1.0MPa~1.6MPa
5. Connection: Flanged, Wafer
6. Driving force: Manual, Pneumatic
*Note: For more information please contact ATCERA

 

Drawing of Zirconia Ceramic Lined Gate Valve

Zirconia Ceramic Lined Gate Valve
Item NO. inch DN(mm) L D D1 D2 n-M H Note
AT-ZV2-S001 2" 50 90 160 125 99 4-M16 380 Size Range DN50-DN250
AT-ZV2-S002 2 1/2" 65 125 185 145 118 4-M16 485 Pressure Range 1.0MPa~1.6MPa
AT-ZV2-S003 3" 80 140 200 160 132 8-M16 490 Working Temperature -220℃~180℃
AT-ZV2-S004 4" 100 170 220 180 156 8-M16 585 Connection Type Flanged, Wafer
AT-ZV2-S005 5" 125 185 250 210 184 8-M16 630 Operating Design Manual
AT-ZV2-S006 6" 150 200 280 240 211 8(12)-M20 750  
AT-ZV2-S007 8" 200 220 340 295 266 8(12)-M20 830
AT-ZV2-S008 10" 250 220 395 350 320 12-M20 985

 

Drawing of Zirconia Ceramic Lined Gate Valve Pneumatic

Zirconia Ceramic Lined Gate Valve Pneumatic
Item NO. inch DN(mm) L D D1 D2 n-M H Note
AT-ZV2-Q009 2" 50 90 160 125 99 4-M16 390 Size Range DN50-DN250
AT-ZV2-Q010 2 1/2" 65 125 185 145 118 4-M16 500 Pressure Range 1.0MPa~1.6MPa
AT-ZV2-Q011 3" 80 140 200 160 132 8-M16 505 Working Temperature -220℃~180℃
AT-ZV2-Q012 4" 100 170 220 180 156 8-M16 605 Connection Type Flanged, Wafer
AT-ZV2-Q013 5" 125 185 250 210 184 8-M16 650 Operating Design Pneumatic
AT-ZV2-Q014 6" 150 200 280 240 211 8(12)-M20 770  
AT-ZV2-Q015 8" 200 220 340 295 266 8(12)-M20 850
AT-ZV2-Q016 10" 250 220 395 350 320 12-M20 1050
AT-ZV2-Q017 2" 50 200 160 125 99 4-M16 390
AT-ZV2-Q018 2 1/2" 65 220 185 145 118 4-M16 500
AT-ZV2-Q019 3" 80 265 200 160 132 8-M16 505
AT-ZV2-Q020 4" 100 285 220 180 156 8-M16 605
AT-ZV2-Q021 5" 125 300 250 210 184 8-M16 650
AT-ZV2-Q022 6" 150 365 280 240 211 8(12)-M22 770
AT-ZV2-Q023 8" 200 400 340 295 266 8(12)-M22 850
AT-ZV2-Q024 10" 250 450 395 350 320 12-M22 1050

 

Specification of Zirconia Ceramic Lined Knife Gate Valve
1. Blocking ball material: Zirconia ceramic
2. Valve size: DN50~DN500
3. Working temperature: -20℃-250℃
4. Pressure Range: 1.0MPa~1.6MPa
5. Connection: Wafer
6. Driving force: Manual, Pneumatic, Electric
*Note: For more information please contact ATCERA

 

Drawing of Zirconia Ceramic Lined Knife Gate Valve

Zirconia Ceramic Lined Knife Gate Valve
Item NO. DN(mm) L D D1 D2 n-d(M) H Note
AT-ZV1-S001 50 60 165 125 100 4-18(16) 355 Size Range DN50~DN500
AT-ZV1-S002 65 60 185 145 120 4-18(16) 393 Pressure Range 1.0MPa~1.6MPa
AT-ZV1-S003 80 65 200 160 135 8-18(16) 398 Working Temp. -20℃~250℃
AT-ZV1-S004 100 65 220 180 135 8-18(16) 467 Connection Type Wafer
AT-ZV1-S005 125 65 250 210 185 8-18(16) 479 Operating Design Manual
AT-ZV1-S006 150 65 285 240 210 8-18(16) 545  
AT-ZV1-S007 200 75 340 295 265 8-22(20) 676
AT-ZV1-S008 250 75 395 350 320 12-22(20) 782
AT-ZV1-S009 300 80 445 400 370 12-22(20) 894
AT-ZV1-S010 350 85 505 460 428 16-22(20) 999
AT-ZV1-S011 400 85 565 515 480 16-22(20) 1266
AT-ZV1-S012 450 95 615 565 530 20-26(22) 1350
AT-ZV1-S013 500 100 670 620 582 20-26(22) 1415
AT-ZV1-S014 50 60 165 125 100 4-18(16) 355
AT-ZV1-S015 65 60 185 145 120 4-18(16) 393
AT-ZV1-S016 80 65 200 160 135 8-18(16) 398
AT-ZV1-S017 100 65 220 180 135 8-18(16) 467
AT-ZV1-S018 125 65 250 210 185 8-18(16) 479
AT-ZV1-S019 150 65 285 240 210 8-22(20) 545
AT-ZV1-S020 200 75 340 295 265 12-22(20) 676
AT-ZV1-S021 250 75 405 355 320 12-26(22) 782
AT-ZV1-S022 300 80 460 410 370 12-26(22) 894
AT-ZV1-S023 350 85 520 470 428 12-26(22) 999
AT-ZV1-S024 400 85 580 525 480 16-30(27) 1266

 

Drawing of Zirconia Ceramic Lined Knife Gate Valve Pneumatic

Zirconia Ceramic Lined Knife Gate Valve Pneumatic
Item NO. DN(mm) L D D1 D2 n-d(M) H Note
AT-ZV1-Q001 50 60 165 125 100 4-18(16) 463 Size Range DN50~DN500
AT-ZV1-Q002 65 60 185 145 120 4-18(16) 488 Pressure Range 1.0MPa~1.6MPa
AT-ZV1-Q003 80 65 200 160 135 8-18(16) 523 Working Temp. -20℃~250℃
AT-ZV1-Q004 100 65 220 180 135 8-18(16) 623 Connection Type Wafer
AT-ZV1-Q005 125 65 250 210 185 8-18(16) 673 Operating Design Pneumatic
AT-ZV1-Q006 150 65 285 240 210 8-22(20) 797  
AT-ZV1-Q007 200 75 340 295 265 8-22(20) 976
AT-ZV1-Q008 250 75 395 350 320 12-22(20) 1175
AT-ZV1-Q009 300 80 445 400 370 12-22(20) 1349
AT-ZV1-Q010 350 85 505 460 428 16-22(20) 1508
AT-ZV1-Q011 400 85 565 515 480 16-26(22) 1668
AT-ZV1-Q012 450 95 615 565 530 20-26(22) 1870
AT-ZV1-Q013 500 100 670 620 582 20-26(22) 2075
AT-ZV1-Q014 50 60 165 125 100 4-18(16) 463
AT-ZV1-Q015 65 60 185 145 120 4-18(16) 488
AT-ZV1-Q016 80 65 200 160 135 8-18(16) 523
AT-ZV1-Q017 100 65 220 180 135 8-18(16) 623
AT-ZV1-Q018 125 65 250 210 185 8-18(16) 673
AT-ZV1-Q019 150 65 285 240 210 8-22(20) 797
AT-ZV1-Q020 200 75 340 295 265 12-22(20) 976
AT-ZV1-Q021 250 75 405 355 320 12-26(22) 1175
AT-ZV1-Q022 300 80 460 410 370 12-26(22) 1349
AT-ZV1-Q023 350 85 520 470 428 16-26(22) 1508
AT-ZV1-Q024 400 85 580 525 480 16-30(27) 1668

 

Drawing of Zirconia Ceramic Lined Knife Gate Valve Electric

 

Zirconia Ceramic Lined Knife Gate Valve Electric
Item NO. DN(mm) L D D1 D2 n-d(M) H Note
AT-ZV1-D024 50 60 165 125 100 4-18(16) 635 Size Range DN50~DN500
AT-ZV1-D025 65 60 185 145 120 4-18(16) 655 Pressure Range 1.0MPa~1.6MPa
AT-ZV1-D026 80 65 200 160 135 8-18(16) 675 Working Temp. -20~250
AT-ZV1-D027 100 65 220 180 135 8-18(16) 725 Connection Type Wafer
AT-ZV1-D028 125 65 250 210 185 8-18(16) 760 Operating Design Electric
AT-ZV1-D029 150 65 285 240 210 8-22(20) 780  
AT-ZV1-D030 200 75 340 295 265 8-22(20) 910
AT-ZV1-D031 250 75 395 350 320 12-22(20) 1115
AT-ZV1-D032 300 80 445 400 370 12-22(20) 1230
AT-ZV1-D033 350 85 505 460 428 16-22(20) 1320
AT-ZV1-D034 400 85 565 515 480 16-26(22) 1410
AT-ZV1-D035 450 95 615 565 530 20-26(22) 1550
AT-ZV1-D036 500 100 670 620 582 20-26(22) 1700
AT-ZV1-D037 50 60 165 125 100 4-18(16) 635
AT-ZV1-D038 65 60 185 145 120 4-18(16) 655
AT-ZV1-D039 80 65 200 160 135 8-18(16) 675
AT-ZV1-D040 100 65 220 180 135 8-18(16) 725
AT-ZV1-D041 125 65 250 210 185 8-18(16) 760
AT-ZV1-D042 150 65 285 240 210 8-22(20) 780
AT-ZV1-D043 200 75 340 295 265 12-22(20) 910
AT-ZV1-D044 250 75 405 355 320 12-26(22) 1115
AT-ZV1-D045 300 80 460 410 370 12-26(22) 1230
AT-ZV1-D046 350 85 520 470 428 16-26(22) 1320
AT-ZV1-D047 400 85 580 525 480 16-30(27) 1410

 

 

Technical Data of Zirconium Oxide Materials

Material Zirconia (ZrO2)+ Stabilizing agent
Thermal Conductivity 3.0w/m.k
Temperature resistance 1000℃
Density 5.65-6.05g/cm3
Thermal Expansion Coefficient 0.00001/℃
Bending Strength 480-1000MPa
Hardness (Hv) 1200-1450HV1
Fracture Toughness 6-8MPa*m1/2
Hazardous Substances In compliance with EU ROHS standards

*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products  and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

 

Usage Instructions

1. Select the appropriate valve type and specification according to the temperature, pressure, flow and other parameters of the fluid, to ensure that the selected valve meets the requirements of use.
 
2. Before installation, check whether the appearance of the valve is normal and confirm whether the components are intact.
 
3. During the installation process, it is necessary to ensure that the valve is installed in the correct direction and avoid severe impact and vibration of the valve.
 
4. The valve shall be checked regularly during operation, to ensure that sealing performance is normal and no leakage, to ensure the safety and reliability of the valve.

Valuable Information

 

Machining Precision

Machining Precision

 

1. Diameter Tolerance: ±0.003mm

2. Hole Depth Tolerance: ±0.005mm

3. Surfance Roughness: Ra0.02

4. Cylindricity: ±0.003mm

5. Concentricity: ±0.002mm

6. Parallelism: ±0.002mm

 

Customization Advantages
Customization Advantages

 

 

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

4. Quickly provide samples and test reports to confirm that the product meets your needs.

 

5. Provide product use and maintenance suggestions to reduce your cost of use.

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Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

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In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

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