zirconia ceramic lined valve
zirconia ceramic lined valve
zirconia ceramic lined valve
zirconia ceramic lined valve

Zirconia Ceramic Lining Ball Valve

The block part (closing part) of the zirconia ball valve is an zirconia ceramic sphere with an opening, the ball rotates around the center line of the valve body, the opening of the valve block is adjusted, so the cross-sectional area of the medium flow is changed,so the flow rate can be adjusted, it can also be used for switch control, to achieve the opening or closing of the flow.

  • Brand:

    ATCERA
  • Item NO.:

    AT-ZVO-001
  • Materials

    Zirconia
  • Shapes

    Valve
  • Applications

    Mechanical Parts , Petrochemical Industry , Food Processing
zirconia ceramic lined valve

Properties of ZrO2 Ceramic Lined Ball Valve

 

1.High hardness (higher than HRA88, 8 times of ordinary steel), good wear resistance;

 

2. Good chemical stability, can resist most acid and alkali medium corrosion;

 

3. zirconia ceramic material has self-cleaning and self-lubricating function, so that the whole valve sealing performance is good, no leakage risk, while reducing valve stem torque, which favors smooth switching;

 

4. Simple structure, small volume, and small fluid resistance;

 

5. Easy operation and control, fast opening and closing, from fully open to fully closed only need to rotate 90 degrees;

 

6. Easy maintenance, ball valve structure is simple, sealing ring can be moved, easy to disassemble and replace;

 

7. Wide range of applications, diameters from a few millimeters to a few meters, from high vacuum to high pressure can be used.

Applications of Zirconia Ceramic Lined Ball Valve

Applications of Zirconium Oxide Ceramic Lined Ball Valve

 

Zirconia plungers are mainly used in plunger pumps, ceramic injection syringes, mechanical parts, etc., to meet the needs of high temperature, corrosion and other harsh working environment.

 

1. Mechanical engineering: zirconia ceramic ball valve has high strength, good wear resistance, long life time, can be used in hydraulic system, lubricating oil system, fuel system and air conditioning refrigerant system to control liquid flow and direction, or to achieve flow shut off;

 

2. Petrochemical: zirconia ceramic ball valve has good corrosion resistance and can be used to control transportation and flow of crude oil, refined oil, chemical liquids etc.;

 

3. Pharmaceutical biology: biological inertia of zirconia ball valve is good, no pollution to liquid, can be used to control the liquid flow in the production of drugs and biological agents;

 

4. Power station: zirconia ceramic ball valve has long life, high temperature resistance, and can be used for steam flow control in power generation and other industries;

 

5. Water supply and HVAC: zirconia ball valve has good wear resistance and long life, and are widely used in urban water supply, air conditioning water and cooling water systems.

 

Size Chart of Zirconium Oxide Ceramic Lined Ball Valve

Dedicated to delivering superb zirconia ceramic lining ball valve customized to your precise needs. Our devoted team guarantees careful adherence to your instructions, aiming to surpass customer expectations. Moreover, we provide the flexibility of tailor-made sizes to meet your unique requirements.

 

Drawing and specification(including materials, etc.) requirement shall be provided if customized request.

 

 

Specification of Zirconium Oxide Lined Ball Valve
1. Blocking ball material: Zirconia ceramic
2. Valve size: DN15-DN300
3. Working temperature: -40~450℃
4. Max. working pressure: 1.6MPa
5. Connection: Flange
6. Driving force: pneumatic or manual driving
*Note: For more information please contact ATCERA

 

Part Name Name of Material 
Valve Body WCB
Middle Body WCB
Gland Flang Engineering Ceramic
Valve Seat Engineering Ceramic
Ball Engineering Ceramic
Bushing Engineering Ceramic
Stem 2Cr13
Packing Flexible Graphite
Packing Gland WCB
Lever WCB

 

 

Drawing of Zirconia Ceramic Lined O Type Ball Valve

Zirconia Ceramic Lined O Type Ball Valve
Item NO. DN PH (Mpa) D (mm) D1 (mm) D2 (mm) C (mm) H (mm) n-d
AT-ZVO-001 15 1.6 130 95 45 14 180 4-∅14
AT-ZVO-002 20 1.6 140 105 55 16 190 4-∅14
AT-ZVO-003 25 1.6 150 115 65 16 220 4-∅14
AT-ZVO-004 32 1.6 165 135 75 18 235 4-∅18
AT-ZVO-005 40 1.6 180 145 85 18 255 4-∅18
AT-ZVO-006 50 1.6 203 160 100 20 270 4-∅18
AT-ZVO-007 65 1.6 220 180 120 20 310 4-∅18
AT-ZVO-008 80 1.6 250 195 135 20 370 8-∅18
AT-ZVO-009 100 1.6 280 215 155 22 430 8-∅18
AT-ZVO-010 125 1.6 320 245 185 22 510 8-∅18
AT-ZVO-011 150 1.6 394 280 210 24 590 8-∅23
AT-ZVO-012 200 1.6 457 335 265 24 750 8-∅23
AT-ZVO-013 250 1.6 533 506 320 26 850 12-∅23
AT-ZVO-014 300 1.6 610 460 375 30 920 12-∅25

 

Drawing of Zirconia Ceramic Lined Eccentric Half Ball Valve

Zirconia Ceramic Lined Eccentric Half Ball Valve
Item NO. DN PN (Mpa) H (mm) L (mm) D (mm) D1 (mm) D2 (mm) n-d C (mm) F (mm)
AT-CVP-001 50 1.6 230 124 165 125 100 4-∅18 16 3
AT-CVP-002 65 1.6 237 145 185 145 120 4-∅18 18 3
AT-CVP-003 80 1.6 260 165 200 160 135 8-∅18 20 3
AT-CVP-004 100 1.6 270 194 220 180 156 8-∅18 20 3
AT-CVP-005 125 1.6 320 210 250 210 185 8-∅22 22 3
AT-CVP-006 150 1.6 340 229 285 240 211 8-∅22 26 3
AT-CVP-007 200 1.6 390 243 340 295 265 8-∅23 26 3
AT-CVP-008 250 1.6 420 297 405 355 319 8-∅26 30 3
AT-CVP-009 300 1.6 510 338 460 410 375 8-∅26 30 4

 

Drawing of Zirconia Ceramic Lined V Ball Control Valve

Zirconia Ceramic Lined V Ball Control Valve
Item No. DN NPS H (mm) L (mm) D (mm) D1 (mm) D2 (mm) n-d b (mm) f (mm)
AT-CVV-001 15 1 2" 170 108 90 60.3 34.9 4-M12 11.6 2
AT-CVV-002 20 3 /4" 180 117 100 69.9 42.9 4-M12 13.2 2
AT-CVV-003 25 1" 185 127 110 79.4 50.8 4-M12 14.7 2
AT-CVV-004 32 1-1/4" 220 140 115 88.9 63.5 4-M12 16.3 2
AT-CVV-005 40 1-1/2" 230 165 125 98.4 73 4-M12 17.9 2
AT-CVV-006 50 2" 247 178 150 120.7 92.1 4-M16 19.5 2
AT-CVV-007 65 2-1/2" 270 190 180 139.7 104.8 4-M16 22.7 2
AT-CVV-008 80 3" 310 203 190 152.4 127 4-M16 24.3 2
AT-CVV-009 100 4" 355 229 230 190.5 139.7 4-M16 24.3 2
AT-CVV-010 125 5" 430 356 255 215.9 157.2 4-M20 24.3 2
AT-CVV-011 150 6" 490 394 280 241.3 185.7 4-M21 25.9 2
AT-CVV-012 200 8" 590 457 345 298.5 215.9 4-M22 29 2

 

Technical Data of Zirconium Oxide Materials

Material Zirconia (ZrO2)+ Stabilizing agent
Thermal Conductivity 3.0w/m.k
Temperature resistance 1000℃
Density 5.65-6.05g/cm3
Thermal Expansion Coefficient 0.00001/℃
Bending Strength 480-1000MPa
Hardness (Hv) 1200-1450HV1
Fracture Toughness 6-8MPa*m1/2
Hazardous Substances In compliance with EU ROHS standards

*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products  and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

 

Usage Instructions

1. Select the appropriate valve type and specification according to the temperature, pressure, flow and other parameters of the fluid, to ensure that the selected valve meets the requirements of use;
 
2. Before installation, check whether the appearance of the valve is normal and confirm whether the components are intact;
 
3. During the installation process, it is necessary to ensure that the valve is installed in the correct direction and avoid severe impact and vibration of the valve;
 
4. The valve shall be checked regularly during operation, to ensure that sealing performance is normal and no leakage, to ensure the safety and reliability of the valve.

Valuable Information

 

Machining Precision

Machining Precision

 

1. Diameter Tolerance: ±0.003mm

2. Hole Depth Tolerance: ±0.005mm

3. Surfance Roughness: Ra0.02

4. Cylindricity: ±0.003mm

5. Concentricity: ±0.002mm

6. Parallelism: ±0.002mm

 

Customization Advantages
Customization Advantages

 

 

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

4. Quickly provide samples and test reports to confirm that the product meets your needs.

 

5. Provide product use and maintenance suggestions to reduce your cost of use.

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Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

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In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

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