zirconum oxide membrane filter tube
zirconum oxide membrane filter tube

Zirconia Ceramic Membrane Filter Tube

Zirconia ceramic membrane tubes are filters fabricated from high-purity zirconia powder and stabilizers through molding and sintering processes. They possess numerous advantages, including high filtration efficiency, long service life, non-toxicity, non-hazardousness, resistance to high temperatures, corrosion, and excellent biocompatibility.

  • Brand:

    ATCERA
  • Item NO.:

    AT-YHG-MG1001
  • Materials

    Zirconia
  • Shapes

    Mechanical Parts
  • Applications

    Petrochemical Industry , Food Processing , Biology and Medicine
zirconia ceramic membrane filter tube

Properties of Zirconia Ceramic Membrane Filter Tube

 

 

 

1. Efficient Performance

Zirconia ceramic membranes exhibit excellent filtration results and high filtration rates, effectively handling large volumes of suspended liquids.

 

 

2. Excellent Corrosion Resistance and Biocompatibility

With its superb corrosion resistance, zirconia membranes are suitable for filtering various corrosive liquids as well as applications in the medical and food industries.

 

 

3. Environmentally Friendly and Energy-Efficient

Equipment utilizing zirconia membranes eliminates the need for filter cloths or screens, thereby reducing environmental pollution and maintenance costs.

 

 

4. Reusable

Zirconia membranes are reusable and require simple cleaning and maintenance, minimizing operational costs.

Applications of Zirconia Membrane Filter Tube

Applications of Zirconia Membrane Filter Tube

 

Zirconia ceramic membrane tubes, with densely packed micropores, allow the flow of raw liquids under pressure. Small molecules (or liquids) permeate through the membrane while larger molecules (or solids) are retained. They find crucial applications in numerous industries such as food and beverage manufacturing, biopharmaceuticals, and fine chemicals, enabling separation, clarification, purification, concentration, sterilization, and desalination processes.

 

 

1. Food Industry

The low-temperature operation, high separation efficiency, and non-necessity of chemical additives of inorganic ceramic membrane technology are ideal for heat-sensitive, volatile, and chemically sensitive systems in the food industry. Currently, they are successfully used in milk filtration, juice concentration, natural extraction, and alcoholic/tea beverage production.

 

2. Chemical Industry

Applications in the chemical industry mainly encompass solid-liquid separation, gas-solid separation, and membrane catalytic reactors.

 

3. Environmental Protection

Inorganic ceramic membranes play a vital role in purifying oily wastewater, textile wastewater, urban domestic sewage, and papermaking wastewater.

 

Size Chart of Zirconia Ceramic Membrane Filter Tube

We are committed to delivering optimal zirconia membrane filter tubes tailored to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of customized sizes to accommodate your unique requirements.

 

 

 

Please provide drawings and parametric specifications for customization.

 

Customization Requirements:
1. Application scenarios
2. Liquids and impurity compositions to be filtered, including particle sizes
3. Design fluid flow rate
4. Product-related dimensions and other requirements

 

 

Zirconia Ceramic Foam Filter
Dimensions Outer Diameter: 25mm,
Length: 250mm
Outer Diameter: 25mm,
Length: 1178mm
Outer Diameter: 41mm,
Length: 1000mm
Channel Configurations 19-channel 23-channel 7-channel 8-channel 19-channel 23-channel 49-channel 19-channel 25-channel 37-channel
19 channels 23 channels 7 channels 8 channels 19 channels 23 channels 49 channels 19 channels 25 channels 37 channels
Channel Diameter 3.5mm 3.5mm 6mm 6mm 3.5mm 3.5mm 2.5mm 6mm 5.5mm 3.6mm
Membrane Area 0.05 m2 0.07 m2 0.16m2 0.2m2 0.25m2 0.35m2 0.5m2 0.35m2 0.47m2 0.42m2
Burst Pressure: 90Bar,Membrane Support: TiO2, Membrane Layer: TiO2/ZrO2
Molecular Weight Cut-off
(Pore Size)
Microfiltration 0.14μm0.2μm0.45μm0.8μm1.4μm
Ultrafiltration 15KD,50 KD150KD300KD
Fine Ultrafiltration 1 KD,3KD5KD8KD

 

 

 

 

Technical Data of Zirconium Oxide Materials

Material Zirconia (ZrO2)+ Stabilizing agent
Thermal Conductivity 3.0w/m.k
Temperature resistance 1000℃
Density 5.65-6.05g/cm3
Thermal Expansion Coefficient 0.00001/℃
Bending Strength 480-1000MPa
Hardness (Hv) 1200-1450HV1
Fracture Toughness 6-8MPa*m1/2
Hazardous Substances In compliance with EU ROHS standards

*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products  and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

 

 

 

 

 

Usage Instructions

 
 
 
1. Preparations
Before use, zirconia membranes should be cleaned and sterilized. Typically, this involves using hot water or cleaning agents, followed by high-pressure steam sterilization. Additionally, inspect the membranes for any damage or defects, and replace or repair them promptly.
 
 
 
2. Usage Methods
Selection: Choose the appropriate zirconia membrane based on actual needs to match filtration accuracy and operating environments.
Installation: Install the zirconia membrane in the corresponding filter equipment according to requirements, strictly adhering to the operating manual.
Startup and Shutdown: Connect the membrane to pipelines, water pumps, and other equipment before startup. Ensure to turn on the water pump first, then start the membrane. After shutdown, conduct cleaning and maintenance.
 
 
 
3. Maintenance Considerations
Regularly inspect the membranes and promptly address any clogging or damage.
Regularly clean and sterilize the membranes to ensure their normal operation.
Record membrane usage, including lifespan and maintenance frequency.
Replace membranes or membrane accessories periodically to maintain filtration efficiency and stability.

Valuable Information

 

Zirconia Ceramic Membrane Filter Tube Packing

Zirconia Ceramic Membrane Filter Tube Packing

 

 

 

 

Zirconia ceramic membrane filter tubes are carefully packaged in appropriate containers to avoid any potential damage.

 

 

 

 

 

 

 

 

Customization Advantages
Customization Advantages

 

 

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

4. Quickly provide samples and test reports to confirm that the product meets your needs.

 

5. Provide product use and maintenance suggestions to reduce your cost of use.

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Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

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In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

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