Zirconia ceramic cylinder sleeve
Zirconia ceramic cylinder sleeve
Zirconia ceramic cylinder sleeve
Zirconia ceramic cylinder sleeve
Zirconia ceramic cylinder sleeve

Zirconia Ceramic Cylinder Sleeve ZrO2 Cylinder Liner for Mud Pump

Cylinder sleeve is the key component of piston pump, plunger pump and hydraulic cylinder, because the piston (plunger) parts do relative reciprocating movement in the cylinder liner for a long time, and bear large pressure and stress, it is the most serious wearing part of the pump body and cylinder.

  • Brand:

    ATCERA
  • Item NO.:

    AT-YHG-GT001
  • Materials

    Zirconia
  • Shapes

    Mechanical Parts
  • Applications

    Mechanical Parts
Zirconum oxide cylinder sleeve

Properties of Zirconia Ceramic Cylinder Sleeve

 

 

 

 

1. Zirconia ceramic sleeve has good corrosion resistance, high temperature resistance, high pressure resistance, can work in a variety of drilling mud or other corrosive media.

 

 

 

2. Zirconia ceramic has high hardness and good wear resistance, and can resist various sharp or abrasive solid particles in high-pressure mud, such as rock debris, quartz sand, iron ore, iron filings, etc.

 

 

 

3. The microstructure of zirconia ceramics is uniform, with good toughness and self-lubrication,processing precision is high and the surface is smooth, which is conducive to improving the life of the piston.

 

 

 

4. The life time of zirconia ceramic cylinder sleeve is more than 8 times that of ordinary metal cylinder liner, so the comprehensive use cost is much lower, also the downtime for meaintenance is less.

ZrO2 cylinder sleeve

Applications of Zirconia Cylinder Sleeve

 

 

 

 

Zirconia ceramic cylinder sleeve can be used in high pressure mud pump, which has an important application in drilling equipment, also widely used in internal combustion engine, high pressure hydraulic cylinder, chemical reaction equipment, etc.

 

 

 

 

 

 

 

 

 

Size Chart for Zirconia Ceramic Cylinder Sleeve

We are committed to delivering optimal zirconia cylinder sleeves tailored to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of customized sizes to accommodate your unique requirements.

 

 

 

Please provide drawings and parametric specifications for customization.

 

Technical Parameter of Steel-Shell 
Material 45# steel
chemical composition c mn si p s cr
content (%) 0.420.50 0.5~0.8 0.17~0.37 <0.06 <0.05 <0.25

 

 

 

Zirconia Ceramic Cylinder Sleeve
Item no. Outer Diameter
(mm)
Length
(mm)
AT-YHG-GT001 25 19
AT-YHG-GT002 25 40
AT-YHG-GT003 31 38.3
AT-YHG-GT004 31 33
AT-YHG-GT005 70 200
AT-YHG-GT006 75 141.5
AT-YHG-GT007 80 133
AT-YHG-GT008 80 165
AT-YHG-GT009 80 185
AT-YHG-GT010 85 218
AT-YHG-GT011 95 173
AT-YHG-GT012 95 160
AT-YHG-GT013 95 180
AT-YHG-GT014 101 165.1
AT-YHG-GT015 100 160
AT-YHG-GT016 100 163
AT-YHG-GT017 100 205
AT-YHG-GT018 106 231
AT-YHG-GT019 110 183
AT-YHG-GT020 110 186
AT-YHG-GT021 150 245

 

 

 

 

 

Technical Data of Zirconium Oxide Materials

Material Zirconia (ZrO2)+ Stabilizing agent
Thermal Conductivity 3.0w/m.k
Temperature resistance 1000℃
Density 5.65-6.05g/cm3
Thermal Expansion Coefficient 0.00001/℃
Bending Strength 480-1000MPa
Hardness (Hv) 1200-1450HV1
Fracture Toughness 6-8MPa*m1/2
Hazardous Substances In compliance with EU ROHS standards

*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products  and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

 

 

 

 

 

Usage Instructions

 
 
 
1. It is strictly forbidden to throw, hit or impact zirconia ceramic sleeve. When it is necessary to put down the sleeve, it should be carried out slowly.
 
 
 
2. Before installing the piston, it is necessary to check the metal outer skin of the piston head for bump, damage or deformation, otherwise it may damage the mud pump cylinder.
 
 
 
3. It is strictly forbidden to hit the cylinder sleeve directly with heavy objects such as a hammer. Materials such as wood must be padded and gently knocked for cushion.
 
 
 
4. After the installation is completed, there should be no amesiality between metal part of the piston and the ceramic cylinder sleeve, it should be corrected if any amesiality.
 
 
 
5. In the case that the equipment is stopped for a long time below 0℃, the mud sucked into the room should be discharged to prevent the mud from icing and cracking the ceramic sleeve.

Valuable Information

 

Zirconia Ceramic Cylinder Sleeve Packing

Zirconia Ceramic Cylinder Sleeve Packing

 

 

 

 

Zirconia ceramic cylinder sleeves are carefully packaged in appropriate containers to avoid any potential damage.

 

 

 

 

 

 

 

 

Customization Advantages
Customization Advantages

 

 

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

4. Quickly provide samples and test reports to confirm that the product meets your needs.

 

5. Provide product use and maintenance suggestions to reduce your cost of use.

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Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

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In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

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