ZTA ceramic substrate
ZTA ceramic substrate
ZTA ceramic substrate
ZTA ceramic substrate
ZTA ceramic substrate

Zirconia Toughened Alumina Ceramic Substrate

The ZTA ceramic substrate is primarily composed of alumina, with the addition of a specific proportion of zirconia. Fabricated through high-temperature sintering after molding, it exhibits wear resistance and toughness that fall between alumina ceramics and zirconia ceramics. Characterized by its high hardness, excellent wear resistance, and robust toughness, this substrate offers unique advantages.

  • Brand:

    ATCERA
  • Item NO.:

    AT-ZTA-CS001
  • Materials

    ZTA
  • Shapes

    Substrate
  • Applications

    Semiconductor
zirconia toughened alumina substrate

Properties of Zirconia Toughened Alumina Substrate

 

 

1. The ZTA ceramic substrate boasts a superior strength, more than twice that of regular alumina substrates. Its robust flexural strength and excellent toughness ensure minimal chances of fracture.

 

2. The surface quality of the ZTA ceramic substrate is remarkably high, featuring a smooth and even finish achieved through a homogeneous and fine microstructure, ensuring excellent surface roughness.

 

3. With its excellent electrical insulation properties and low dielectric constant, the ZTA ceramic substrate is suitable for high-frequency electronic components.

 

4. The ZTA ceramic substrate exhibits remarkable high-temperature resistance and thermal shock resistance, fulfilling the requirements for stable operation under high-temperature conditions.

zirconia toughened alumina ceramic substrate

Applications of ZTA Ceramic Substrate

 

 

 

The ZTA ceramic substrate finds extensive applications in various fields such as oscillators, LED modules, power modules, ignition modules, power supply modules, and more. It is widely utilized in electronic components, electrical equipment, new energy vehicles, photoelectric sensors, and other areas.

 

 

 

 

 

 

 

 

 

 

Size Chart of Zirconia Toughened Alumina Substrate

We are committed to delivering optimal zta substrates tailored to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of customized sizes to accommodate your unique requirements.

 

Please provide drawings, product specifications, and any other relevant requirements for customization.

 

 

 

 

 

Zirconia Toughened Alumina Substrate
Item No. Length
(mm)
Width
(mm)
Thickness
(mm)
Purity (Al2O3+ZrO2)
AT-ZTA-CS001 10 10 0.5 74%+23.5%
AT-ZTA-CS002 10 10 1 74%+23.5%
AT-ZTA-CS003 15 11 1.5 74%+23.5%
AT-ZTA-CS004 18 13 1.5 74%+23.5%
AT-ZTA-CS005 20 20 2 74%+23.5%
AT-ZTA-CS006 20 20 2 74%+23.5%
AT-ZTA-CS007 25 25 1 74%+23.5%
AT-ZTA-CS008 30 30 0.5 74%+23.5%
AT-ZTA-CS009 30 30 1 74%+23.5%
AT-ZTA-CS010 30 30 2 74%+23.5%
AT-ZTA-CS011 35 35 1 74%+23.5%
AT-ZTA-CS012 40 40 1 74%+23.5%
AT-ZTA-CS013 40 40 3 74%+23.5%
AT-ZTA-CS014 50 30 0.5 74%+23.5%
AT-ZTA-CS015 50 50 0.5 74%+23.5%
AT-ZTA-CS016 50 50 1 74%+23.5%
AT-ZTA-CS017 50 50 1.5 74%+23.5%
AT-ZTA-CS018 50 50 2 74%+23.5%
AT-ZTA-CS019 60 60 1 74%+23.5%
AT-ZTA-CS020 65 35 0.5 74%+23.5%
AT-ZTA-CS021 65 48 1 74%+23.5%
AT-ZTA-CS022 70 70 1.2 74%+23.5%
AT-ZTA-CS023 70 70 3 74%+23.5%
AT-ZTA-CS024 76.2 76.2 1.5 74%+23.5%
AT-ZTA-CS025 80 80 3 74%+23.5%
AT-ZTA-CS026 80 80 2 74%+23.5%
AT-ZTA-CS027 80 70 1.5 74%+23.5%
AT-ZTA-CS028 84 84 0.8 74%+23.5%
AT-ZTA-CS029 100 100 0.5 74%+23.5%
AT-ZTA-CS030 100 100 1 74%+23.5%
AT-ZTA-CS031 100 100 1.2 74%+23.5%
AT-ZTA-CS032 100 100 1.5 74%+23.5%
AT-ZTA-CS033 100 100 2 74%+23.5%
AT-ZTA-CS034 100 90 1.5 74%+23.5%
AT-ZTA-CS035 100 80 1.8 74%+23.5%
AT-ZTA-CS036 100 75 2 74%+23.5%
AT-ZTA-CS037 10-400 10-400 0.5-2.5 74%+23.5%

 

 

 

 

 

Technical Data of Zirconia Toughened Alumina (ZTA)

Material
 Zirconia Toughened Alumina (ZTA)
Density (g/cm3)  ≧4.1
Flexture Strength (MPa)  330
Young Modulus (GPa)  72
Poisson's Ratio  0.25
Compressive strength (MPa)  2300
Hardness (Hv)  67
Fracture toughness (MPa*m1/2)  7
Maximum working temperature ( ℃)  1200
Thermal conductivity (W/m*K)  18
Thermal expansion coefficient (/℃)  8*10-6
Thermal shock resistance (ΔT ℃)  250

 

*This chart illustrates the standard characteristics of the ZTA materials commonly employed in the manufacturing of our ZTA products and parts. Please be aware that the attributes of customized zirconia toughened alumina products and parts may vary depending on the specific processes involved.

 

 

 

 

Usage Instructions

 
 
 
1. Surface Cleaning: Before use, it is essential to clean and remove any impurities or oxides from the surface to further enhance its smoothness and finish.
 
 
 
 
2. Mechanical Properties: Avoid excessive pressure, mechanical shocks, and vibrations during usage to prevent the substrate from cracking or malfunctioning.
 

Valuable Information

 

Zirconia Toughened Alumina Substrate Packing

Zirconia Toughened Alumina Substrate Packing

 

 

Zirconia toughened alumina substrates are carefully packaged in appropriate containers to avoid any potential damage.

 

 

 

 

 

 

 

 

Customization Advantages
Customization Advantages

 

 

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

4. Quickly provide samples and test reports to confirm that the product meets your needs.

 

5. Provide product use and maintenance suggestions to reduce your cost of use.

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Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

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In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

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