ZTA grinding bead
ZTA grinding bead

Zirconia Toughened Alumina Grinding Ball ZTA Grinding Bead

ZTA grinding ball is made of alumina and zirconia powder mixture as raw materials, sintered after forming, high mechanical strength and fracture toughness, good wear resistance, high temperature and corrosion resistance, mainly used for ultra-fine grinding of high hardness abrasive.

  • Brand:

    ATCERA
  • Item NO.:

    AT-ZTA-Q1001
  • Materials

    ZTA
  • Shapes

    Ball
  • Applications

    Mechanical Parts , Metallurgy Industry
zirconia toughened alumina ceramic grinding bead

Properties of Zirconia Toughened Alumina Grinding Ball

 

 

1. ZTA grinding ball has high grinding efficiency, wear resistance is good, with long service life.

 

2. ZTA grinding ball has good corrosion resistance to acid, alkali and salt, suitable for various kinds of grinding materials. The bead surface is smooth, so it's easy to clean.

 

3. With high mechanical strength, good toughness, high impact resistance, does not break during high-speed operation.

 

4. ZTA material is non-toxic, harmless and pollution-free, and can be used for food and medicine to meet the use requirements of zero pollution.

zirconia toughened alumina grinding ball

Applications of ZTA Ceramic Grinding Ball

 

 

 

ZTA grinding ball is suitable for various kinds of ball mills, sand mills and other equipment, as a fine grinding media, it can be applied to require "zero pollution" slurry, powder and high viscosity, high hardness material ultrafine grinding.

 

 

As a high-end grinding mediua, ZTA grinding ball is mainly used for ultra-fine grinding of high hardness grinding materials:

1. dyes and coatings: ink, pigment, paint, etc.

 

2. electronic materials: resistance, capacitance, liquid crystal display paste, plasma display glass glue, semiconductor polishing paste, gas sensor paste, etc.

 

3. medicine, food and food additives, cosmetics, etc.

 

4. lithium battery raw materials: lithium iron, lithium titanate, graphite, silicon carbon, graphene, carbon nanotubes, alumina ceramic diaphragm, etc.

Size Chart of Zirconia Toughened Alumina Grinding Ball

We are committed to delivering optimal zta grinding balls tailored to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of customized sizes to accommodate your unique requirements.

 

Required information for customized request:

1. Grinding material name, griding device name or device model

2. Feed size and discharge size of grinding material (mesh)

3. Abrasive mode: wet grinding, dry grinding

 

 

Machining Tolerance: Roundness≥95%

 

 

 

Zirconia Toughened Alumina Grinding Ball
Item No. Diameter (mm) Purity (AL203+Zr02)
AT-ZTA-Q1001 0.5-1 26%+70%
AT-ZTA-Q1002 1-1.5 26%+70%
AT-ZTA-Q1003 2 26%+70%
AT-ZTA-Q1004 2.5 26%+70%
AT-ZTA-Q1005 3 26%+70%
AT-ZTA-Q1006 3.5 26%+70%
AT-ZTA-Q1007 4 26%+70%
AT-ZTA-Q1008 5.5 26%+70%
AT-ZTA-Q1009 6 26%+70%
AT-ZTA-Q1010 8 26%+70%
AT-ZTA-Q1011 9 26%+70%
AT-ZTA-Q1012 10 26%+70%
AT-ZTA-Q1013 13 26%+70%
AT-ZTA-Q1014 15 26%+70%
AT-ZTA-Q1015 20 26%+70%
AT-ZTA-Q1016 25 26%+70%
AT-ZTA-Q1017 30 26%+70%

 

 

 

Technical Data of Zirconia Toughened Alumina (ZTA)

Material
 Zirconia Toughened Alumina (ZTA)
Density (g/cm3)  ≧4.1
Flexture Strength (MPa)  330
Young Modulus (GPa)  72
Poisson's Ratio  0.25
Compressive strength (MPa)  2300
Hardness (Hv)  67
Fracture toughness (MPa*m1/2)  7
Maximum working temperature ( ℃)  1200
Thermal conductivity (W/m*K)  18
Thermal expansion coefficient (/℃)  8*10-6
Thermal shock resistance (ΔT ℃)  250

 

*This chart illustrates the standard characteristics of the ZTA materials commonly employed in the manufacturing of our ZTA products and parts. Please be aware that the attributes of customized zirconia toughened alumina products and parts may vary depending on the specific processes involved.

 

 

 

 

Usage Instructions

 
 
 
1. Selection of ZTA balls
ZTA grinding ball filling amount shall be determined according to operating parameters, appropricate size and ratio of is selected based on the type of grinding materials and its target particle size.
 
 
2. Grinding speed
Control the grinding speed during operation, can not overspeed operation, so as to avoid excessive loss of ZTA balls.
 
 
3. Cleaning
ZTA balls need to be cleaned regularly to ensure their service life and the quality of the grinding material, and it is recommended to use intermittent cleaning method, that is, to shut down the equipment after a period of time operation and then start again.
 
 
4. Adding ZTA balls
After a long time operation ZTA balls will have a certain loss due to collision with each other, need to be supplemented regularly, before supplement broken beads should be screened out, and then fill the same weight of ZTA balls.
 
 
5. Increase the filling amount of ZTA balls
When need to extend the grinding time, or the grinding fineness cannot achieve the expected effect, the filling amount of ZTA balls can be increased.
 

Valuable Information

 

Zirconia Toughened Alumina Grinding Ball Packing

Zirconia Toughened Alumina Grinding Ball Packing

 

 

Zirconia toughened alumina grinding balls are carefully packaged in appropriate containers to avoid any potential damage.

 

 

 

 

 

 

 

 

Customization Advantages
Customization Advantages

 

 

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

4. Quickly provide samples and test reports to confirm that the product meets your needs.

 

5. Provide product use and maintenance suggestions to reduce your cost of use.

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FAQ

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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