ZrO2 disc
ZrO2 disc
ZrO2 disc
ZrO2 disc
ZrO2 disc

Zirconia Ceramic Disc for Sand Mill

The zirconia ceramic disc serves as a pivotal component in sand mills. Mounted securely on the main shaft, it rotates in tandem with the shaft's high-speed operation, executing functions such as shearing, impacting, pulverizing, and dispersing the materials, thus enabling the materials to rapidly achieve a state of dispersion, dissolution, mixing, and refinement.

  • Brand:

    ATCERA
  • Item NO.:

    AT-YHG-SM001
  • Materials

    Zirconia
  • Shapes

    Mechanical Parts
  • Applications

    Mechanical Parts , Petrochemical Industry
sand mill zirconia ceramic disc

Properties of Zirconia Ceramic Disc for Sand Mill

 

 

 

1. High Hardness and Durability

The zirconia ceramic dispersion disc boasts exceptional hardness, wear resistance, and mechanical strength, ensuring a prolonged service life.

 

 

 

2. Strong Corrosion Resistance

It possesses robust corrosion resistance, enabling direct contact with acids, alkalis, and various chemicals, suitable for grinding a wide range of materials without contaminating them.

 

 

 

3. Smooth Surface and Easy Maintenance

Its highly polished surface prevents material adhesion, facilitating cleaning and maintenance.

ZrO2 disc

Applications of Zirconia Disc

 

 

 

The zirconia ceramic disc, as a core component in sand mills, effectively disperses solid particles uniformly in liquid media, facilitating subsequent grinding and preparation processes. It is suitable for materials such as paints, coatings, and inks.

 

 

 

 

 

 

 

 

 

 

 

 

 

Size Chart of Zirconia Ceramic Disc for Sand Mill 

We are committed to delivering optimal zirconia discs tailored to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of customized sizes to accommodate your unique requirements.

 

 

 

Please provide drawings and parametric specifications for customization.

 

 

Zirconia Ceramic Disc for Sand Mill
Item no. Outer Diameter
(mm)
Inner Diameter
(mm)
Height
(mm)
AT-YHG-SM001 90 30 26
AT-YHG-SM002 96 36 24
AT-YHG-SM003 100 45 30
AT-YHG-SM004 140 80 45
AT-YHG-SM005 165 85 50

 

 

Technical Data of Zirconium Oxide Materials

Material Zirconia (ZrO2)+ Stabilizing agent
Thermal Conductivity 3.0w/m.k
Temperature resistance 1000℃
Density 5.65-6.05g/cm3
Thermal Expansion Coefficient 0.00001/℃
Bending Strength 480-1000MPa
Hardness (Hv) 1200-1450HV1
Fracture Toughness 6-8MPa*m1/2
Hazardous Substances In compliance with EU ROHS standards

*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products  and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.

 

 

 

 

 

Usage Instructions

 
 
 
1. Selection of Appropriate Discs
Choose the appropriate type and size of zirconia dispersion disc based on the characteristics of the grinding material to ensure optimal performance.
 
 
 
 
2. Rational Adjustment of Parameters
Adjust parameters like the installation spacing and rotational speed of the dispersion disc in accordance with the material's properties and grinding volume to enhance grinding and dispersion efficiency. Avoid starting the equipment without grinding material or media.
 
 
 
 
3. Regular Inspection and Maintenance
Regularly inspect the wear condition of the dispersion disc and replace or repair it promptly if any wear or damage is detected to ensure its normal operation.

Valuable Information

 

Zirconia Ceramic Disc Packing

Zirconia Ceramic Disc Packing

 

 

 

 

Zirconia ceramic discs are carefully packaged in appropriate containers to avoid any potential damage.

 

 

 

 

 

 

 

 

Customization Advantages
Customization Advantages

 

 

1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.

 

2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.

 

3. Flexible business cooperation mechanism, support at least one piece of quantity customization.

 

4. Quickly provide samples and test reports to confirm that the product meets your needs.

 

5. Provide product use and maintenance suggestions to reduce your cost of use.

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FAQ

Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.

Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.

We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.

In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.

Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.

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