The zirconia ceramic foam filter possesses a three-dimensional porous structure, renowned for its exceptional heat resistance, withstanding temperatures up to 1700°C. Boasting high hardness and wear-resistance, it is primarily utilized for filtering inclusions and impurities in molten steel at high temperatures. This ensures a more uniform internal structure and smoother surface finish for steel castings, thus enhancing their overall mechanical properties and quality.
Brand:
ATCERAItem NO.:
AT-YHG-PM001Materials
ZirconiaShapes
Mechanical PartsApplications
Petrochemical Industry , Metallurgy Industry
1. The Zirconia Ceramic Foam Filter exhibits exceptional heat and wear resistance, ensuring no contamination to molten steel.
2. It resists the adherence of impurities, allowing for effective backwashing and a long service life.
3. With concentrated pore size distribution, high filtering precision, and large flux, it minimizes pore blockage, enhancing production efficiency.
The zirconia ceramic foam filter is designed for use in the casting of various steel types, including carbon steel, stainless steel, and cobalt-nickel-based alloy steels. It effectively removes inclusions and impurities from molten steel, elevating the quality of cast steel components.
We are committed to delivering optimal zirconia foam filters tailored to your exact specifications. Our dedicated team ensures meticulous adherence to your instructions, striving to exceed customer expectations. Additionally, we offer the flexibility of customized sizes to accommodate your unique requirements.
Please provide drawings and parametric specifications for customization.
Filtering Precision: 100 (μm)
| Zirconia Ceramic Foam Filter | ||||
| Item no. | Dimension (mm) |
Pore Per Inch (PPI) | Open Pore Ratio (%) | Filtering Capacity (kg) "High to Low Deoxidation" |
| AT-YHG-PM001 | D35*12 | 8/10/15/20/25/30 | 80~90 | 20-65 |
| AT-YHG-PM002 | D40*12 | 8/10/15/20/25/30 | 80~90 | 25-68 |
| AT-YHG-PM003 | D50*20 | 8/10/15/20/25/30 | 80~90 | 30-90 |
| AT-YHG-PM004 | D60*22 | 8/10/15/20/25/30 | 80~90 | 50-110 |
| AT-YHG-PM005 | D70*25 | 8/10/15/20/25/30 | 80~90 | 60-175 |
| AT-YHG-PM006 | D80*25 | 8/10/15/20/25/30 | 80~90 | 75-225 |
| AT-YHG-PM007 | D90*25 | 8/10/15/20/25/30 | 80~90 | 95-285 |
| AT-YHG-PM008 | D125*30 | 8/10/15/20/25/30 | 80~90 | 185-550 |
| AT-YHG-PM009 | D100*30 | 8/10/15/20/25/30 | 80~90 | 125-405 |
| AT-YHG-PM010 | D150*30 | 8/10/15/20/25/30 | 80~90 | 265-795 |
| AT-YHG-PM011 | D200*40 | 8/10/15/20/25/30 | 80~90 | 305-850 |
| AT-YHG-PM012 | D300*80 | 8/10/15/20/25/30 | 80~90 | 350-1005 |
| AT-YHG-PM013 | 30*30*15 | 8/10/15/20/25/30 | 80~90 | 20-85 |
| AT-YHG-PM014 | 50*50*20 | 8/10/15/20/25/30 | 80~90 | 35-110 |
| AT-YHG-PM015 | 75*75*25 | 8/10/15/20/25/30 | 80~90 | 85-255 |
| AT-YHG-PM016 | 75*50*22 | 8/10/15/20/25/30 | 80~90 | 75-235 |
| AT-YHG-PM017 | 50*75*22 | 8/10/15/20/25/30 | 80~90 | 35-245 |
| AT-YHG-PM018 | 60*100*22 | 8/10/15/20/25/30 | 80~90 | 45-285 |
| AT-YHG-PM019 | 70*100*22 | 8/10/15/20/25/30 | 80~90 | 115-365 |
| AT-YHG-PM020 | 100*100*25 | 8/10/15/20/25/30 | 80~90 | 150-450 |
| AT-YHG-PM021 | 125*125*30 | 8/10/15/20/25/30 | 80~90 | 235-700 |
| AT-YHG-PM022 | 150*150*30 | 8/10/15/20/25/30 | 80~90 | 340-1010 |
| AT-YHG-PM023 | 200*300*50 | 8/10/15/20/25/30 | 80~90 | 405-1350 |
| AT-YHG-PM024 | 300*300*80 | 8/10/15/20/25/30 | 80~90 | 550-1750 |
| Material | Zirconia (ZrO2)+ Stabilizing agent |
| Thermal Conductivity | 3.0w/m.k |
| Temperature resistance | 1000℃ |
| Density | 5.65-6.05g/cm3 |
| Thermal Expansion Coefficient | 0.00001/℃ |
| Bending Strength | 480-1000MPa |
| Hardness (Hv) | 1200-1450HV1 |
| Fracture Toughness | 6-8MPa*m1/2 |
| Hazardous Substances | In compliance with EU ROHS standards |
*This chart illustrates the standard characteristics of the zirconia materials commonly employed in the manufacturing of our zirconia products and parts. Please be aware that the attributes of customized zirconium oxide products and parts may vary depending on the specific processes involved. Detailed parameter is decided by type and composition of stabilizing agent.
Zirconia ceramic foam filters are carefully packaged in appropriate containers to avoid any potential damage.
1. According to your application scenario, analyze the needs, choose the appropriate material and processing plan.
2. Professional team, quick response, can provide solutions and quotations within 24 hours after confirming the demand.
3. Flexible business cooperation mechanism, support at least one piece of quantity customization.
4. Quickly provide samples and test reports to confirm that the product meets your needs.
5. Provide product use and maintenance suggestions to reduce your cost of use.
Although our primary focus is on advanced ceramic materials such as alumina, zirconia, silicon carbide, silicon nitride, aluminum nitride, and quartz ceramics, we are always exploring new materials and technologies. If you have a specific material requirement, please contact us, and we will do our best to fulfill your needs or find suitable partners.
Absolutely. Our technical team possesses profound knowledge of ceramic materials and extensive experience in product design. We are happy to provide you with material selection advice and product design support to ensure optimal performance for your products.
We do not have a fixed minimum order value requirement. We always focus on meeting our customers' needs, and we strive to provide quality service and products regardless of the order size.
In addition to ceramic products, we also provide a range of additional services, including but not limited to: customized ceramic processing services based on your needs, using blanks or semi-finished blanks produced by yourself; if you are interested in outsourced ceramic packaging and metallization services, please contact us for further discussion. We are always committed to providing you with a one-stop solution to meet your various needs.
Yes, we do. No matter where you are located globally, we can ensure the safe and timely delivery of your order.
